Apparatus and method for driving rotary machine

• US 8,217,603 B2
• Filed: 11/24/2010
• Issued: 07/10/2012
• Est. Priority Date: 11/30/2006
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Ootake, Masaya, Akama, Sadahiro, Agatsuma, Shuji, Ueda, Nobumasa, Kuroda, Masahiro, Nagata, Kiyoshi
• Primary Examiner(s): Benson, Walter
• Assistant Examiner(s): LUO, DAVID S
• Application Number:
  US12/926,541
• Publication Number:
  US 20110080127A1
• Time in Patent Office: 594 Days
• Field of Search: 318/400.21, 318/400.01, 318/400.06, 318/400.11, 318/400.14
• US Class Current: 318/400.21
• CPC Class Codes: H02P 23/14 Estimation or adaptation of motor parameters, e.g. rotor time constant, flux, speed, current or voltage
• CPC Class Codes: H02P 6/06 Arrangements for speed regulation of a single motor wherein the motor speed is measured and compared with a given physical value so as to adjust the motor speed
• CPC Class Codes: H02P 6/12 Monitoring commutation; Providing indication of commutation failure

Abstract

A motor driving apparatus has a loss-of-synchronism monitoring circuit that monitors the rotation of a rotary machine such as a brushless DC motor to detect a sign of transition to a state of loss of synchronism. When the sign is detected, an energization control circuit temporarily stops driving of the rotary machine to bring it into a free running state, and thereafter carries out control so as to resume driving of the rotary machine. Further, the motor driving apparatus has an inverter and a drive control circuit that controls switching operation of the inverter based on rotation of the rotary machine.

Claims

1. A rotary machine driving apparatus comprising:

a power conversion circuit including switching elements and rectifying elements connected in parallel with the switching elements respectively to control connection of a power supply to a rotary machine;

a drive control circuit for detecting a time point when an electrical angle of the rotary machine becomes equal to a predetermined electrical angle based on an induced voltage of the rotary machine and thereby set a specified time point providing a basis for operation of the switching elements, wherein the drive control circuit includes;

a permitted period setting means for setting a permitted period for which detection of the predetermined electrical angle based on a detected value of a terminal voltage of the rotary machine is permitted; and

a determining means for determining that a rotating state of the rotary machine is abnormal, when the number of times the predetermined electrical angle continuously occurs either ahead of or behind the permitted period becomes equal to or higher than a threshold value, under a condition that the rotary machine is in the rotating state.

2. The rotary machine driving apparatus of claim 1, wherein:

the time the predetermined electrical angle occurs is a zero-crossing time when the induced voltage of the rotary machine becomes equal to a reference voltage; and

the zero-crossing time is detected based on comparison of a detected value of the terminal voltage of the rotary machine with the reference voltage.

3. The rotary machine driving apparatus of claim 2, wherein:

the drive control circuit further includes a means for determining whether or not the zero-crossing time has occurred ahead of the permitted period; and

the specified time point is set by assuming that time of beginning of the permitted period is the zero-crossing time, when it is determined that the zero-crossing time has occurred ahead of the permitted period.

4. The rotary machine driving apparatus of claim 1, wherein:

the drive control circuit further includes a means for determining whether or not the zero-crossing time has occurred ahead of the permitted period, and a means for setting a most advanced time that can be adopted as the zero-crossing time ahead of the permitted period; and

the specified time point is set by assuming that the zero-crossing time is between the most advanced time to the time of the beginning of the permitted period, when it is determined that the zero-crossing time has occurred ahead of the permitted period.

5. The rotary machine driving apparatus of claim 2, wherein:

the drive control circuit includes a means for determining whether or not the zero-crossing time occurs behind the permitted period; and

the specified time point is set by assuming that the time of an end of the permitted period is the zero-crossing time, when it is determined that the zero-crossing time occurs behind the permitted period.

6. The rotary machine driving apparatus of claim 5, wherein:

the drive control circuit further includes a comparing means for outputting a 25 binary signal indicative of a result of comparison between the terminal voltage or the reference voltage;

the determining means checks whether or not the zero-crossing time has occurred ahead of the permitted period based on the value of the binary signal at the time of the beginning of the permitted period, and checks whether or not the zero-crossing time occurs behind the permitted period based on the presence or absence of change in a logical value in the permitted period.

7. The rotary machine driving apparatus of claim 1, wherein:

the permitted period setting means includes a means for setting a time required from the predetermined electrical angle to the permitted period based on a rotational speed of the rotary machine determined from a detected value of a time interval between adjacent times when the predetermined electrical angle occurs and a change in the rotational speed of the rotary machine.

8. The rotary machine driving apparatus of claim 7, wherein:

the change in the rotational speed is determined based on a change in a detected value of the voltage of the power supply.

9. The rotary machine driving apparatus of claim 7, wherein:

the drive control circuit further includes an extracting means for extracting information pertaining to change in the rotational speed based on the result of detection of a time when the predetermined electrical angle occurs;

the change in the rotational speed is determined based on the extracted information.

10. A rotary machine driving apparatus comprising:

a power conversion circuit including switching elements and rectifying elements connected in parallel with the switching elements respectively to control connection of a power supply to a rotary machine; and

a drive control circuit for detecting a time when an electrical angle of the rotary machine becomes equal to a predetermined electrical angle based on an induced voltage of the rotary machine and thereby set a specified time point providing a basis for operation of the switching elements,

wherein the drive control circuit includes;

a permitted period setting means for setting a permitted period for which detection of the predetermined electrical angle based on a detected value of a terminal voltage of the rotary machine is permitted; and

the permitted period setting means includes a means for setting under a condition that the rotary machine is in the rotating state, a time required from the predetermined electrical angle to the permitted period based on a rotational speed of the rotary machine determined from a detected value of a time interval between adjacent time points of occurrence of the predetermined electrical angle and a change in the rotational speed of the rotary machine.

11. The rotary machine driving apparatus of claim 10, wherein:

the change in the rotational speed is determined through a change in a detected value of the voltage of the power supply.

12. The rotary machine driving apparatus of claim 10, wherein:

the drive control circuit further includes an extracting means for extracting information pertaining to the change in the rotational speed based on a result of detection of a time when the predetermined electrical angle occurs,

wherein the change in the rotational speed is determined through the extracted information.

13. The rotary machine driving apparatus of claim 12, wherein:

the extracting means extracts an acceleration of a rotary machine as the information pertaining to the change in the rotational speed.

14. The rotary machine driving apparatus of claim 10, wherein:

the time when the predetermined electrical angle occurs is the zero-crossing time when the induced voltage of the rotary machine becomes equal to a reference voltage and the zero-crossing time is detected based on a comparison of a detected value of the terminal voltage of the rotary machine and the reference voltage.

15. The rotary machine driving apparatus of claim 10, wherein:

the rotary machine is a brushless motor for a fuel pump for supplying fuel to an internal combustion engine mounted in a motorcycle.

16. A rotary machine driving apparatus comprising:

a power conversion circuit including a switching element;

a comparing means for comparing a terminal voltage of a rotary machine with a reference voltage with respect to magnitude to detect a zero-crossing time point when the reference voltage, which is either a neutral point voltage of the rotary machine or an equivalent thereof, and an induced voltage of the rotary machine agree with each other, and operating the switching element based on the zero-crossing time point; and

a correcting means for offset-correcting at least one of a value of the terminal voltage to be compared by the comparing means when a rotational speed of the rotary machine is substantially zero and a value of the reference voltage so as to differentiate the values of the terminal voltage and the reference voltage, wherein;

the correcting means includes a resistive element connecting a signal wire for inputting an object to be corrected to the comparing means to a predetermined potential;

the object to be corrected is the reference voltage;

the rotary machine is a multi-phase rotary machine; and

the reference voltage is a virtual neutral point voltage produced by dividing the terminal voltage of each phase of the multi-phase rotary machine with resistive elements.

17. A rotary machine driving apparatus comprising:

a power conversion circuit including a switching element;

a comparing means for comparing a terminal voltage of a rotary machine with a reference voltage with respect to magnitude to detect a zero-crossing time point when the reference voltage, which is either a neutral point voltage of the rotary machine or an equivalent thereof, and an induced voltage of the rotary machine agree with each other, and operating the switching element based on the zero-crossing time point; and

a correcting means for offset-correcting at least one of a value of the terminal voltage to be compared by the comparing means when a rotational speed of the rotary machine is substantially zero and a value of the reference voltage so as to differentiate the values of the terminal voltage and the reference voltage, wherein;

the comparing means includes a differential amplifier circuit and an output circuit, and

the correcting means includes a pair of elements in the differential amplifier circuit, respectively corresponding to a pair of input terminals of the comparing means, the pair of elements being asymmetrical to each other.

18. The rotary machine driving apparatus of claim 17, wherein:

the rotary machine is a multi-phase rotary machine; and

the differential amplifier is provided for each phase and in a same structure for every phase.

19. The rotary machine driving apparatus of claim 17, further comprising:

a means for starting an operation of the switching element for starting the rotary machine at a stop based on a detected value of the zero-crossing time point.

20. A rotary machine driving apparatus comprising:

a power conversion circuit including switching elements that respectively connects a positive pole and a negative pole of a power supply with the rotary machine based on a zero-crossing time point at which an induced voltage of the rotary machine becomes equal to a reference voltage;

a comparing means for individually comparing a terminal voltage of each phase of the rotary machine with the reference voltage;

an acquiring means for acquiring information pertaining to an electrical angle of the rotary machine based on a result of comparison by the comparing means assumed when the zero-crossing time point occurs in a present operating state of the switching elements and an actual result of comparison with respect to each phase, wherein;

the acquiring means includes a means for detecting the zero-crossing time point based on agreement between an assumed result of comparison and the actual result of comparison with respect to at least one phase.

21. The rotary machine driving apparatus of claim 20, wherein:

the acquiring means includes a means for detecting the zero-crossing time point based on agreement between the assumed result of comparison and the actual result of comparison with respect to all the phases.

22. The rotary machine driving apparatus of claim 20, further comprising:

a setting means for setting a specified time point that provides a basis for changing the operating state of the switching elements based on the zero-crossing time point.

23. The rotary machine driving apparatus of claim 22, wherein:

the specified time point and the zero-crossing time point are brought into one-to-one correspondence with each other.

24. The rotary machine driving apparatus of claim 23, further comprising:

an operating means for switching between ON-operation and OFF-operation of the switching element connected with either the positive pole or the negative pole during an ON operation-permitted period for each switching element determined by the specified time point,

wherein the power conversion circuit includes a rectifying means connected in parallel with each of the switching elements, and

wherein the reference voltage is set to either a neutral point voltage of the rotary machine or an equivalent thereof.

25. The rotary machine driving apparatus of claim 24, further comprising:

a disconnection detecting means for detecting, in a period of processing of the operation means, presence/absence of disconnection of a phase line of the rotary machine based on presence/absence of inversion of the result of comparison of the comparing means about a phase, which is connected to a switching element of the switching elements fixed to ON state.

26. A rotary machine driving apparatus comprising:

a power conversion circuit including switching elements that respectively connects a positive pole and a negative pole of a power supply with the rotary machine based on a zero-crossing time point at which an induced voltage of the rotary machine becomes equal to a reference voltage;

a comparing means for individually comparing a terminal voltage of each phase of the rotary machine with the reference voltage;

an acquiring means for acquiring information pertaining to an electrical angle of the rotary machine based on a result of comparison by the comparing means assumed when the zero-crossing time point occurs in a present operating state of the switching elements and an actual result of comparison with respect to each phase, wherein;

the acquiring means includes an abnormality determining means for determining the rotating state of the rotary machine to be abnormal based on disagreement between the result of comparison by the comparing means assumed when the zero-crossing time point occurs in the present operating state of the switching elements and the actual result of comparison with respect to at least one phase.

27. The rotary machine driving apparatus of claim 26, wherein:

the abnormality determining means includes a means for determining a presence of an abnormality that the rotary machine is reversely rotated based on agreement between what is obtained by time reversing the time-series pattern of the result of comparison by the comparing means assumed from the time-series pattern of the operating state of the switching elements and the actual time-series pattern.

28. The rotary machine driving apparatus of claim 26, further comprising:

a stopping means for, when the rotating state of the rotary machine is determined to be abnormal, forcibly stopping the rotation of the rotary machine; and

a starting means for, after stopping the rotary machine by the stopping means, restarting the rotary machine.

29. The rotary machine driving apparatus of claim 28, wherein:

the stopping means forcibly stops the rotation of the rotary machine by establishing conduction of all the phases of the rotary machine to either the positive pole or the negative pole.

30. A rotary machine driving apparatus comprising:

a power conversion circuit including switching elements and rectifying means connected in parallel to the switching elements;

a comparing means for comparing, with respect to each phase of the rotary machine, a terminal voltage of the rotary machine and any one of a neutral point voltage of the rotary machine and equivalent thereof; and

a disconnection detecting means for detecting, under a condition that one phase among phases of the rotary machine is made conductive to one of a pair of input terminals of the power conversion circuit and at least another one phase other than the one phase is made conductive to the other of the pair of input terminals, presence/absence of disconnection based on presence/absence of inversion of the result of comparison of the comparing means corresponding to at least one phase at the time of turning off the switching element which makes either the one of input terminals and the rotary machine.

31. The rotary machine driving apparatus of claim 30, further comprising:

a setting means for setting a specified time point as a reference for switching operation states of the switching elements based on a zero-crossing time point at which an induced voltage of the rotary machine agrees with the reference voltage; and

an operating means for repeating ON/OFF operations of the switching element, which is in an ON operation-permitted period, in the ON operation-permitted period of each switching element defined by the specified time point, when a phase current of the rotary machine exceeds a threshold value.

32. The rotary machine driving apparatus of claim 30, wherein:

the rotary machine is a brushless motor for a fuel pump for supplying fuel to an internal combustion engine mounted in a motorcycle.

33. A rotary machine driving apparatus comprising:

a power conversion circuit including switching elements operable to control a rotary machine;

an extracting means for extracting information pertaining to a change in a rotational speed of the rotary machine from a result of detection of a zero-crossing time point at which an induced voltage of the rotary machine becomes equal to a reference voltage; and

a setting means for calculating a time required from an occurrence of the zero-crossing time point to an occurrence of a specified time point that provides a basis for an operation of the switching elements based on a time interval between occurrences of the zero-crossing time point,

wherein the setting means variably sets the specified time point based on the information pertaining to the change in the rotational speed, and

wherein the setting means includes;

a required time calculating means for calculating a required time from an occurrence of zero-crossing time point immediately before an occurrence of the specified time point to the occurrence of the specified time point from a time interval between occurrences of the zero-crossing time points; and

a correcting means for correcting the required time based on the information.

34. A rotary machine driving apparatus of comprising:

a power conversion circuit including switching elements operable to control a rotary machine;

an extracting means for extracting information pertaining to a change in a rotational speed of the rotary machine from a result of detection of a zero-crossing time point at which an induced voltage of the rotary machine becomes equal to a reference voltage; and

a setting means for calculating a time required from an occurrence of the zero-crossing time point to an occurrence of a specified time point that provides a basis for an operation of the switching elements based on a time interval between occurrences of the zero-crossing time point, the setting means variably setting the specified time point based on the information pertaining to the change in the rotational speed,

a comparing means for comparing a terminal voltage of the rotary machine with a reference voltage for magnitude; and

a disabling means for disabling comparison by the comparing means for a predetermined period from an occurrence of the zero-crossing time point,

wherein the power conversion circuit includes a rectifying means connected in parallel with each of the switching elements,

wherein the zero-crossing time point is detected as a time point of inversion of a result of comparison by the comparing means, and

wherein the extracting means acquires the information based on a time from when disablement by the disabling means is canceled to when the zero-crossing time point occurs.

35. A rotary machine driving apparatus comprising:

a power conversion circuit including switching elements operable to control a rotary machine;

an extracting means for extracting information pertaining to a change in a rotational speed of the rotary machine from a result of detection of a zero-crossing time point at which an induced voltage of the rotary machine becomes equal to a reference voltage; and

a setting means for calculating a time required from an occurrence of the zero-crossing time point to an occurrence of a specified time point that provides a basis for an operation of the switching elements based on a time interval between occurrences of the zero-crossing time point,

wherein the setting means variably sets the specified time point based on the information pertaining to the change in the rotational speed, wherein;

the extracting means calculates, as the information, an acceleration of the rotary machine based on a plurality of values with respect to time intervals between occurrences of the zero-crossing time point; and

the setting means sets the specified time point using the acceleration as the information.

36. The rotary machine driving apparatus of claim 35, wherein:

the setting means advances the specified time point more as the rotational speed increases more.

37. A rotary machine driving apparatus of comprising:

a power conversion circuit including switching elements operable to control a rotary machine;

an extracting means for extracting information pertaining to a change in a rotational speed of the rotary machine from a result of detection of a zero-crossing time point at which an induced voltage of the rotary machine becomes equal to a reference voltage; and

a setting means for calculating a time required from an occurrence of the zero-crossing time point to an occurrence of a specified time point that provides a basis for an operation of the switching elements based on a time interval between occurrences of the zero-crossing time point, the setting means variably setting the specified time point based on the information pertaining to the change in the rotational speed,

a comparing means for comparing a terminal voltage of the rotary machine with a reference voltage for magnitude; and

a disabling means for disabling comparison by the comparing means for a predetermined period from an occurrence of the zero-crossing time point,

wherein the power conversion circuit includes a rectifying means connected in parallel with each of the switching elements,

wherein the zero-crossing time point is detected as a time point of inversion of a result of comparison by the comparing means,

wherein the required time is a time required from the occurrence of zero-crossing time point immediately before an occurrence of the specified time point, and

wherein an estimating means is provided for, if the occurrence of zero-crossing time point immediately before has already been completed when disablement by the disabling means is canceled, estimating a time that has elapsed from the occurrence of zero-crossing time point immediately before to the present time based on the induced voltage.

38. A rotary machine driving apparatus of comprising:

a power conversion circuit including switching elements operable to control a rotary machine;

an extracting means for extracting information pertaining to a change in a rotational speed of the rotary machine from a result of detection of a zero-crossing time point at which an induced voltage of the rotary machine becomes equal to a reference voltage; and

a setting means for calculating a time required from an occurrence of the zero-crossing time point to an occurrence of a specified time point that provides a basis for an operation of the switching elements based on a time interval between occurrences of the zero-crossing time point, the setting means variably setting the specified time point based on the information pertaining to the change in the rotational speed,

an acceleration calculating means for calculating an acceleration of the rotary machine based on a plurality of values with respect to time intervals between occurrences of the zero-crossing time point; and

a limiting means for limiting an amount of energization according to the calculated acceleration.

39. A rotary machine driving apparatus comprising:

a power conversion circuit including switching elements operable to control a rotary machine;

an extracting means for extracting information pertaining to a change in a rotational speed of the rotary machine from a result of detection of a zero-crossing time point at which an induced voltage of the rotary machine becomes equal to a reference voltage; and

a setting means for calculating a time required from an occurrence of the zero-crossing time point to an occurrence of a specified time point that provides a basis for an operation of the switching elements based on a time interval between occurrences of the zero-crossing time point,

wherein the setting means variably sets the specified time point based on the information pertaining to the change in the rotational speed;

wherein the setting means sets the specified time point based on the extracted information when the rotary machine is started from a stopped condition; and

the extracted information is an acceleration.

40. A rotary machine driving apparatus of comprising:

a power conversion circuit including switching elements operable to control a rotary machine;

an extracting means for extracting information pertaining to a change in a rotational speed of the rotary machine from a result of detection of a zero-crossing time point at which an induced voltage of the rotary machine becomes equal to a reference voltage; and

a setting means for calculating a time required from an occurrence of the zero-crossing time point to an occurrence of a specified time point that provides a basis for an operation of the switching elements based on a time interval between occurrences of the zero-crossing time point, the setting means variably setting the specified time point based on the information pertaining to the change in the rotational speed,

a positioning means for passing a current from one part of phases to another part of phases of the rotary machine before the rotary machine is started and thereby fixing a rotation angle of the rotary machine at a predetermined angle,

wherein at least one of the one part of phases and the another part of phases includes a plurality of phases.

41. A rotary machine driving apparatus comprising:

a power conversion circuit including switching elements that controls an output of a rotary machine by determining a specified time point for operating the rotary machine based on an induced voltage of the rotary machine;

a positioning means for passing a current from one part of phases to another part of phases of the rotary machine thereby to rotate a rotor of the rotary machine before the rotary machine is started and thereby fixing a rotation angle of the rotor of the rotary machine at a predetermined angle,

wherein at least one of the one part of phases and the another part of phases includes a plurality of phases.

42. The rotary machine driving apparatus of claim 41, wherein:

the rotary machine is a three-phase rotary machine.

43. The rotary machine driving apparatus of claim 41, wherein:

the positioning means includes a short-circuiting means for, after the processing of passing a current from the one part of phases to the another part of phases of the rotary machine, establishing conduction between either the positive pole or the negative pole of a power supply of the rotary machine and all the phases of the rotary machine and thereby short-circuiting all the phases of the rotary machine.

44. The rotary machine driving apparatus of claim 41, wherein:

the positioning means carries out processing of passing a current from one part of phases to another part of phases of the rotary machine more than once with the one part of phases and the another part of phases changed each time and thereby fixes the rotation angle of the rotary machine at the predetermined angle.

45. The rotary machine driving apparatus of claim 44, wherein:

the positioning means further includes a means for, after the current is supplied from the one part of phases to another part of phases, establishing conduction between either the positive pole or the negative pole of the power supply of the rotary machine and all the phases of the rotary machine and thereby short-circuiting all the phases of the rotary machine before the one part of phases and the another part of phases are changed.

46. The rotary machine driving apparatus of claim 41, further comprising:

a limiting means for, when an amount of current supplied to the rotary machine becomes equal to or higher than a predetermine value due to an energization operation by the positioning means, limiting the amount of energization.

47. The rotary machine driving apparatus of claim 41, wherein:

the positioning means sets the predetermined angle within an angle domain from a first angle to a second angle, the first angle being ahead of an angle delayed by 180°

from a settled value of the rotation angle of the rotary machine that is attained if a first switching operation in conjunction with start of the rotary machine is maintained and the second angle being behind an angle advanced by 30°

from the settled value.

48. The rotary machine driving apparatus of claim 41, further comprising:

a restraining means for restraining the rotary machine from being started until a voltage of a power supply of the rotary machine becomes equal to or higher than a predetermined specified voltage,

wherein the rotary machine is mounted in an in-vehicle engine system.

49. The rotary machine driving apparatus of claim 48, wherein:

the restraining means restrains the rotary machine from being started until a period for which the voltage of the power supply is equal to or higher than the specified voltage lasts for a predetermined time.

50. The rotary machine driving apparatus of claim 41, wherein:

the rotary machine is an actuator of a fuel pump.