Fast transient step load response in a power converter

• US 8,232,786 B2
• Filed: 09/24/2008
• Issued: 07/31/2012
• Est. Priority Date: 09/28/2007
• Status: Active Grant

• Current Assignee: Astec International Limited (Emerson Electric Company)
• Original Assignee: Astec International Limited (Emerson Electric Company)
• Inventors: Phadke, Vijay G., Asuncion, Arlaindo V., Espina, Evan M., Boncato, Yancy F.
• Primary Examiner(s): Berhane, Adolf
• Assistant Examiner(s): FINCH III, FRED E
• Application Number:
  US12/236,798
• Publication Number:
  US 20090085546A1
• Time in Patent Office: 1,406 Days
• Field of Search: 323/222, 323282-285
• US Class Current: 323/283
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: H02M 3/157 with digital control
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A method of controlling a power converter having at least one switching device for supplying an output voltage and a load current to a load is disclosed. The method includes sensing the output voltage and sensing the load current. The method further includes controlling a duty cycle of the switching device according to the sensed output voltage and a voltage control loop when a rate of change of the load current does not exceed a threshold level. The method also includes adjusting the duty cycle of the switching device set by the voltage control loop when the rate of change of the load current exceeds the threshold level.

Claims

1. A method of controlling a power converter having an output capacitor, a current sensor positioned on an output side of the output capacitor and at least one switching device for supplying an output voltage and a load current to a load, the method comprising:

sampling sensing the output voltage;

the load current at a frequency sufficient to detect changing load current before the output voltage of the power converter changes;

controlling a duty cycle of the switching device according to the sensed output voltage and a voltage control loop when a rate of change of the load current does not exceed a threshold level greater than zero; and

adjusting the duty cycle of the switching device set by the voltage control loop when the rate of change of the load current exceeds the threshold level greater than zero.

2. The method of claim 1 wherein adjusting includes adjusting the duty cycle of the switching device before sensing a change in the output voltage due to the rate of change of the load current.

3. The method of claim 2 wherein adjusting includes increasing the duty cycle of the switching device when the load current is increasing, and decreasing the duty cycle of the switching device when the load current is decreasing.

4. The method of claim 2 wherein said frequency is a first frequency, wherein sensing the output voltage includes sampling the output voltage at a second frequency, and wherein the first frequency is greater than the second frequency.

5. The method of claim 1 wherein adjusting includes adjusting the duty cycle of the switching device according to the sampled load current.

6. The method of claim 1 wherein the power converter is a DC-DC converter.

7. The method of claim 1 wherein the power converter is a PFC boost converter.

8. The method of claim 1 wherein the power converter is a voltage regulation module (VRM).

9. The method of claim 1 wherein the power converter includes a digital controller for controlling and adjusting the duty cycle of the switching device.

10. The method of claim 9 wherein the digital controller is configured to perform the sensing and the sampling.

11. A power converter comprising an output capacitor, a current sensor positioned on an output side of the output capacitor, a controller and at least one switching device, the power converter configured to sample a load current at a frequency sufficient to detect changing load current before an output voltage of the power converter changes, the controller configured to control a duty cycle of the switching device according to a sensed output voltage and a voltage control loop when a rate of change of the load current does not exceed a threshold level greater than zero, and to adjust the duty cycle of the switching device set by the voltage control loop when the rate of change of the load current exceeds the threshold level greater than zero.

12. The power converter of claim 11 wherein said frequency is a first frequency, wherein the power converter is configured to sample the output voltage at a second frequency, and wherein the first frequency is greater than the second frequency.

13. The power converter of claim 12 wherein the controller is configured to again control the duty cycle of the switching device according to the sensed output voltage and the voltage control loop a set duration after the rate of change of the load current exceeds the threshold level greater than zero.

14. The power converter of claim 11 wherein the controller is configured to sample the output voltage.

15. The power converter of claim 14 wherein the controller includes a sampling circuit for sampling the load current.

16. The power converter of claim 15 wherein the controller is a digital controller.

17. The power converter of claim 11 further comprising a sampling circuit for sampling the load current.

18. The power converter of claim 11 wherein the power converter is a DC-DC converter.

19. The power converter of claim 11 wherein the power converter is a PFC boost converter.

20. The power converter of claim 11 wherein the power converter is a voltage regulation module (VRM).

21. The power converter of claim 11 wherein the controller is configured to compare the rate of change of the load current to the threshold value greater than zero.