Hybrid load systems including a dynamic electronic load and passive resistive load modules

• US 8,242,629 B2
• Filed: 02/03/2009
• Issued: 08/14/2012
• Est. Priority Date: 02/03/2009
• Status: Active Grant

• Current Assignee: Transistor Devices Incorporated (Astrodyne Holding Corp.)
• Original Assignee: Transistor Devices Incorporated (Astrodyne Holding Corp.)
• Inventors: Palatini, Lance, O'Connor, Kevin, Lysiak, Andrew
• Primary Examiner(s): Amrany, Adi
• Application Number:
  US12/364,871
• Publication Number:
  US 20100194424A1
• Time in Patent Office: 1,288 Days
• Field of Search: 307/31, 307/34, 307/38, 307/112, 307/113, 307/115
• US Class Current: 307/31
• CPC Class Codes: G01R 1/203 Resistors used for electric measuring, e.g. decade resistors standards, resistors for comparators, series resistors, shunts resistors in general H01C; microwave or radiowave terminations H01P1/26; coupling devices H01R
• CPC Class Codes: G01R 31/40 Testing power supplies testing photovoltaic devices H02S50/10
• CPC Class Codes: H02S 50/10 Testing of PV devices, e.g. of PV modules or single PV cells testing of semiconductor devices during manufacturing H01L22/00
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy
• CPC Class Codes: Y02P 90/40 Fuel cell technologies in production processes

Abstract

A hybrid load system includes a dynamic electronic load module, and a plurality of passive resistive modules coupled with the dynamic electronic load module. The hybrid system includes a control system in communication with the dynamic electronic load module and the passive resistive modules for determining when and how many of the passive resistive modules should be applied in parallel with the dynamic electronic load module for creating a desired load.

Claims

1. A hybrid load system comprising:

a circuit;

a dynamic electronic load module connectable with said circuit for increasing the resistance of said circuit, said dynamic electronic load module comprising one or more field effect transistors (FET) that provide a variable resistance within a predetermined range;

a plurality of passive resistive modules connectable with said circuit for increasing the resistance of said circuit, each said passive resistive module having no field effect transistors (FET) and including one or more resistors that provide a fixed resistance level that remains constant, wherein each said passive resistive module has a switch that is opened for disconnecting said passive resistive module from said circuit for applying no resistance to said circuit and that is closed for connecting said passive resistive module with said circuit for adding the fixed resistance level of said passive resistive module to said circuit;

a central processing unit in communication with said dynamic electronic load module and said passive resistive modules, wherein said central processing unit controls the variable resistance from said dynamic electronic load module added to said circuit and how many switches on said passive resistive modules are closed, wherein the total resistance of said circuit equals the sum of said variable resistance from said dynamic electronic load module and the fixed resistance levels from said respective passive resistive modules connected with said circuit, and wherein the total resistance of said circuit increases by one of the fixed resistance levels of said respective passive resistive modules each time another one of said switches is closed, wherein to establish a desired resistance value n number of passive resistive module switches are closed to provide an effective resistance, wherein n=the number required to reduce the difference between the desired resistance value and the effective resistance to within the predetermined range of said dynamic electronic load module, and wherein said dynamic electronic module is controlled to provide the difference.

2. The hybrid load system as claimed in claim 1, wherein said central processing unit is disposed within said dynamic electronic load module.

3. The hybrid load system as claimed in claim 1, wherein said central processing unit disposed within said dynamic electronic load module controls operation of said hybrid load system and said passive resistive modules are slave modules adapted to receive orders from said central processing unit.

4. The hybrid load system as claimed in claim 1, wherein said dynamic electronic load module includes a front panel having an operator interface for controlling operation of said hybrid load system.

5. The hybrid load system as claimed in claim 4, wherein said operator interface includes at least one visual display and at least one engageable element for controlling operation of said hybrid load system.

6. The hybrid load system as claimed in claim 1, wherein said hybrid load system has a total capacity of 100 KW, wherein said dynamic electronic load module has a variable capacity having a range between 0-12 KW, wherein each of said passive resistive modules has a fixed capacity of 12 KW, and wherein the total load generated by said hybrid load system increases by 12 KW each time another one of said passive resistive modules is connected with said circuit.

7. The hybrid load system as claimed in claim 1, further comprising a measurement circuit and wherein said switches are closed for selectively connecting one or more of said passive resistive modules with said measurement circuit.

8. The hybrid load system as claimed in claim 1, wherein each said passive resistive module has a plurality of resistors, and wherein closing said switch associated with one of said passive resistive modules adds all of said plurality of resistors to said circuit.

9. A 100 KW hybrid load system comprising:

a measurement circuit;

a 12 KW dynamic electronic load module connectable with said measurement circuit for increasing the load on said measurement circuit, said dynamic electronic load module comprising field effect transistor (FET) circuits that provide a variable load within a range of load levels between 0-12 KW;

a plurality of passive resistive modules connectable with said measurement circuit for increasing the load on said measurement circuit, each said passive resistive module having no field effect transistor (FET) circuits and including one or more resistors that provide a constant load of 12 KW, wherein each said passive resistive module has a switch that is opened for disconnecting said passive resistive module from said measurement circuit for applying zero load to said measurement circuit and that is closed for connecting said passive resistive module with said measurement circuit for adding said constant load of 12 KW to said measurement circuit;

a central processing unit in communication with said dynamic electronic load module and said passive resistive modules, wherein said central processing unit controls the variable load of said dynamic electronic load module added to said measurement circuit and how many switches for said respective passive resistive modules are closed, wherein the total load on said measurement circuit equals the sum of said variable load from said dynamic electronic load module and the total number of said constant loads of 12 KW from said passive resistive modules connected with said measurement circuit, and wherein the total load on said measurement circuit increases by 12 KW each time another one of said switches is closed for connecting another one of said passive resistive modules to said measurement circuit, wherein to establish a desired load value n number of passive resistive module switches are closed to provide an effective load, wherein n=the number required to reduce the difference between the desired load value and the effective load to within the range of said dynamic electronic load module, and wherein said dynamic electronic module is controlled to provide the difference.

10. The hybrid load system as claimed in claim 9, wherein each said passive resistive module has a plurality of resistors, and wherein said switch associated with one of said passive resistive modules adds all of said plurality of resistors to said measurement circuit.

11. The electronic load as claimed in claim 9, wherein said dynamic electronic load module comprises a front panel including a control interface for conducting a load test.

12. The electronic load as claimed in claim 11, wherein said central processing unit includes one or more logic routines that connect said dynamic electronic load module and one or more of said passive resistive modules to said measurement circuit for achieving a desired load.

13. The electronic load as claimed in claim 9, wherein each of said passive resistive modules has a fixed resistance that remains constant.

14. A method of testing a power source comprising:

providing a measurement circuit;

providing a dynamic electronic load module connectable with said measurement circuit for applying a load on said measurement circuit, said dynamic electronic load module having field effect transistor (FET) circuits that generate a variable load within a predetermined range;

providing a plurality of passive resistive load modules having fixed load levels that remain constant, wherein each said passive resistive load module has a switch that is opened for disconnecting said passive resistive load module from said measurement circuit for applying no load on said measurement circuit and that is closed for connecting said passive resistive load module with said measurement circuit for adding said fixed load level of said passive resistive load module to said measurement circuit;

closing one or more of said switches for connecting said passive resistive load modules associated with said closed switches to said measurement circuit for increasing the load on said circuit, wherein variable adjustments to said load are made using said dynamic electronic load module and fixed level adjustments to said load are made using said passive resistive load modules; and

increasing said load on said measurement circuit by an increment equal to one of said fixed load levels each time another one of said switches is closed for connecting one of said passive resistive load modules with said measurement circuit establishing a desired load value;

closing n number of passive resistive module switches to provide an effective load, wherein n=the number required to reduce the difference between the desired load value and the effective load to within the predetermined range of said dynamic electronic load module; and

controlling said dynamic electronic module to generate the difference.

15. The method as claimed in claim 14, wherein each said passive resistive module has a plurality of resistors, the method further comprising closing said switch associated with one of said passive resistive modules for adding all of said plurality of resistors to said measurement circuit.

16. The method as claimed in claim 14, further comprising providing a central processing unit in communication with said dynamic electronic load module for determining how many of said passive resistive load modules are to be connected with said measurement circuit, and increasing said desired load by an amount of about 10-15 KW each time another one of said passive resistive modules is connected with said measurement circuit.