Production of metal and metal-alloy nanoparticles with high repetition rate ultrafast pulsed laser ablation in liquids

• US 8,246,714 B2
• Filed: 01/30/2009
• Issued: 08/21/2012
• Est. Priority Date: 01/30/2009
• Status: Active Grant

• Current Assignee: IMRA America Incorporated (Aisin Corp.)
• Original Assignee: IMRA America Incorporated (Aisin Corp.)
• Inventors: Liu, Bing, Hu, Zhendong, Murakami, Makoto, Che, Yong
• Primary Examiner(s): Wyszomierski, George
• Assistant Examiner(s): Shevin, Mark L
• Application Number:
  US12/320,617
• Publication Number:
  US 20100196192A1
• Time in Patent Office: 1,299 Days
• Field of Search: 753/45, 204/157.15, 204/157.4, 204/157.41, 219/121.6, 241/1
• US Class Current: 75/345
• CPC Class Codes: B01J 13/0043 containing elemental metal for medical or diagnostical purposes A61K, G01N
• CPC Class Codes: B01J 19/121 Coherent waves, e.g. laser beams lasers per se H01S3/00
• CPC Class Codes: B02C 19/18 Use of auxiliary physical effects, e.g. ultrasonics, irradiation, for disintegrating
• CPC Class Codes: B22F 1/0545 Dispersions or suspensions of nanosized particles
• CPC Class Codes: B22F 2202/11 Use of irradiation
• CPC Class Codes: B22F 2999/00 Aspects linked to processes or compositions used in powder metallurgy
• CPC Class Codes: B22F 9/04 starting from solid material, e.g. by crushing, grinding or milling C22C1/1084 takes precedence; crushing, grinding or milling, in general, see the relevant subclasses, e.g. B02C
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites

Abstract

Various embodiments include a method of producing chemically pure and stably dispersed metal and metal-alloy nanoparticle colloids with ultrafast pulsed laser ablation. A method comprises irradiating a metal or metal alloy target submerged in a liquid with ultrashort laser pulses at a high repetition rate, cooling a portion of the liquid that includes an irradiated region, and collecting nanoparticles produced with the laser irradiation and liquid cooling. The method may be implemented with a high repetition rate ultrafast pulsed laser source, an optical system for focusing and moving the pulsed laser beams, a metal or metal alloy target submerged in a liquid, and a liquid circulating system to cool the laser focal volume and collect the nanoparticle products. By controlling various laser parameters, and with optional liquid flow movement, the method provides stable colloids of dispersed metal and metal-alloy nanoparticles. In various embodiments additional stabilizing chemical agents are not required.

Claims

1. A method of producing nanoparticle colloids, comprising:

generating ultrashort pulsed laser beams at a pulse repetition rate greater than 100 kHz, each pulsed laser beam having a pulse with pulse energy less than about 10 μ

Joules, and a pulse duration up to about 10 picoseconds (ps);

irradiating a target with said pulsed laser beams, said target being disposed in liquid that is substantially transparent at a wavelength of said pulsed laser beams, said target being a source material for production of metal or metal-alloy nanoparticles that result from target material modification, wherein said liquid is substantially free of any stabilizing chemical agents; and

imparting relative motion between said pulsed laser beams and said target with at least movement of the pulsed laser beams to limit heat accumulation and to substantially avoid blocking of laser pulses by scattering and absorption from nanoparticle colloids that are formed in said liquid at said repetition rate,

wherein at said repetition rate above 100 KHz a size distribution dominated by nanoparticles results from fragmentation of particles in the laser plume, and highly stable nanoparticle colloids are produced with said steps of generating, irradiating, and imparting, notwithstanding said liquid being substantially free of any stabilizing chemical agents.

2. The method of claim 1, wherein said target comprises gold, silver, or copper.

3. The method of claim 1, wherein said target comprises a binary alloy.

4. The method of claim 1, wherein said target comprises a precious metal.

5. The method of claim 4, wherein said precious metal comprises one or more of platinum, palladium, an alloy containing platinum or palladium, or a combination thereof.

6. The method of claim 1, wherein said liquid comprises de-ionized water.

7. The method of claim 6, wherein said de-ionized water has a resistance greater than 0.05 M Ohm.cm.

8. The method of claim 1, further producing liquid flow relative to a surface of said target, and wherein said liquid flow comprises liquid movement across the target surface.

9. The method of claim 8, wherein liquid flow speed is greater than 10 ml/s.

10. The method of claim 8, wherein liquid flow is produced by a vibration stage.

11. The method of claim 10, wherein said producing comprises:

operating said vibration stage at a frequency greater than about 1 Hz, and providing an amplitude greater than about 1 mm.

12. The method of claim 1, wherein imparting said relative motion of said pulsed laser beams comprises guiding said beams with a vibration mirror.

13. The method of claim 12, wherein said guiding comprises operating said vibration mirror at a frequency greater than about 10 Hz, and providing an angular amplitude greater than about 0.1 mrad.

14. The method of claim 13, wherein the vibration mirror guides laser beam movement on the target such that a focal spot moves with speed greater than about 0.1 m/s.

15. The method of claim 1, wherein said pulse laser beams propagate within said liquid, and said irradiating comprises focusing said pulsed beams on a surface of said target.

16. The method of claim 1, wherein said imparting said relative motion comprises rastering said pulsed beams relative to said target.

17. The method of claim 16, wherein said rastering is carried out with a vibration mirror, piezoelectric driven mirror, galvanometer mirror, or a combination thereof.

18. The method of claim 1, wherein said liquid flow causes cooling a region about said target and transporting of said nanoparticles away from a target region and toward a collection location.

19. The method of claim 1, wherein said colloid is stable for at least one week.

20. The method of claim 1, wherein said colloid is stable for at least about 2 months.

21. The method of claim 1, wherein a pulse duration of a pulsed beam is in the range of about 0.1-10 ps.

22. The method of claim 1, wherein a pulse energy is in the range of about 1-10 micro-Joule.

23. The method of claim 1, wherein the duration of each pulse is less than 1 ps.