Barbed suture

• US 8,267,961 B2
• Filed: 06/29/2005
• Issued: 09/18/2012
• Est. Priority Date: 06/29/2005
• Status: Active Grant

• Current Assignee: Ethicon Incorporated (Johnson & Johnson)
• Original Assignee: Ethicon Incorporated (Johnson & Johnson)
• Inventors: Popadiuk, Nicholas M., Lindh, David Sr., Egidio, Dominick
• Primary Examiner(s): DOWE, KATHERINE MARIE
• Application Number:
  US11/169,868
• Publication Number:
  US 20070005109A1
• Time in Patent Office: 2,638 Days
• Field of Search: 606228-232, 256/8, 264/167
• US Class Current: 606/228
• CPC Class Codes: A61B 17/06166 Sutures suture materials A61L17/00; manufacture of artificial threads D01D; treatment of threads D06M
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/06176 with protrusions, e.g. barbs

Abstract

A barbed monofilament and a method for making the same is provided. The barbed monofilament has a substantially triangular primary cross-section defined by a periphery including first, second and third points of said triangle, and further has a plurality of barbs formed therein. Successive barbs are staggered around the periphery of the monofilament, and extend inwardly into the monofilament to a predetermined depth from the first, second and third points respectively.

Claims

1. A barbed monofilament comprising a triangular primary cross-section defined by a periphery including first, second and third points of said triangle, and a plurality of barbs formed therein, wherein successive barbs are staggered around the periphery of the monofilament, and extend inwardly into the monofilament to a predetermined depth from the first, second and third points respectively, and wherein a distal portion of each barb is defined by a cut extending for a first length at a substantially constant angle relative to a longitudinal axis of the monofilament, and a proximal portion of each barb is defined by a cut extending for a second length at an angle of approximately zero degrees relative to the longitudinal axis of the monofilament,

wherein the barbed monofilament is comprised of a non-absorbable material selected from the group consisting of polyolefins, polyamides and polyvinylidene fluoride, and wherein the barbed monofilament is adapted for use as an implantable surgical suture for approximating tissue.

2. The barbed monofilament according to claim 1, wherein the primary cross-section is substantially an equilateral triangle, and wherein the barbs are successively staggered at approximately 120 degree intervals.

3. The barbed monofilament according to claim 1, wherein successive barbs are formed at a predetermined distance from one another along a length of the monofilament.

4. The barbed monofilament according to claim 3, wherein the predetermined distance is substantially within the range of 0 to 0.99 inches.

5. The barbed monofilament according to claim 4, wherein the predetermined distance is approximately 1/32 of an inch.

6. The barbed monofilament according to claim 1, wherein the predetermined depth is within the range of approximately 0.002 to 0.008 inches.

7. The barbed monofilament according to claim 6, wherein the predetermined depth is approximately 0.004 inches.

8. The barbed monofilament according to claim 1, wherein the triangular primary cross-section is a substantially equilateral triangle having a height, and wherein the predetermined depth is approximately within the range of 15-65 percent of the height.

9. The barbed monofilament according to claim 1, wherein a length of each barb is within the range of approximately 0.02 to 0.08 inches.

10. The barbed monofilament according to claim 9, wherein the length of each barb is approximately 0.04 inches.

11. A barbed monofilament comprising a triangular primary cross-section defined by a periphery including first, second and third points of said triangle, and a plurality of barbs formed therein, wherein successive barbs are staggered around the periphery of the monofilament, and extend inwardly into the monofilament to a predetermined depth from the first, second and third points respectively, and wherein a distal portion of each barb is defined by a cut extending for a first length at a substantially constant angle relative to a longitudinal axis of the monofilament, and a proximal portion of each barb is defined by a cut extending for a second length at an angle of approximately zero degrees relative to the longitudinal axis of the monofilament, wherein the barbed monofilament is comprised of an absorbable material selected from the group consisting of polydioxinone and caprolactone co-glycolide, and wherein the barbed monofilament is adapted for use as an implantable surgical suture for approximating tissue.

12. The barbed monofilament according to claim 11, wherein the primary cross-section is substantially an equilateral triangle, and wherein the barbs are successively staggered at approximately 120 degree intervals.

13. The barbed monofilament according to claim 12, wherein successive barbs are formed at a predetermined distance from one another along a length of the monofilament.

14. The barbed monofilament according to claim 13, wherein the predetermined distance is substantially within the range of 0 to 0.99 inches.

15. The barbed monofilament according to claim 14, wherein the predetermined distance is approximately 1/32 of an inch.

16. The barbed monofilament according to claim 11, wherein the predetermined depth is within the range of approximately 0.002 to 0.008 inches.

17. The barbed monofilament according to claim 11, wherein the triangular primary cross-section is a substantially equilateral triangle having a height, and wherein the predetermined depth is approximately within the range of 15-65 percent of the height.

18. The barbed monofilament according to claim 17, wherein a length of each barb is within the range of approximately 0.02 to 0.08 inches.

19. A method for forming a barbed monofilament comprising the steps of:

forming a monofilament having a triangular primary cross-section defined by a periphery including first second and third points of the triangle, wherein the barbed monofilament is comprised of a non-absorbable material selected from the group consisting of polyolefins, polyamides and polyvinylidene fluoride, or an absorbable material selected from the group consisting of polydioxinone and caprolactone co-glycolide; and

forming a plurality of sets of barbs in said monofilament, wherein each set includes first, second and third barbs extending inwardly to a predetermined depth from the first second and third points respectively, and wherein the barb forming step further comprises, for each barb, cutting the monofilament for a first distance using a cutting element positioned at a substantially constant angle relative to a longitudinal axis of the monofilament and subsequently further cutting the monofilament for a predetermined second distance at an angle of approximately 0 degrees relative to the longitudinal axis of the monofilament,

wherein the formed barbed monofilament is adapted for use as an implantable surgical suture for approximating tissue.

20. The method according to claim 19, wherein the first, second and third barbs are also separated by substantially equal predetermined distances along a length of said monofilament.

21. The method according to claim 19, wherein the barb forming step further comprises, for each barb, cutting the barbed monofilament for the first distance using a cutting element positioned at an angle of approximately 15 degrees relative to the longitudinal axis of the monofilament.

22. The method according to claim 21, wherein a length of each of said barbs is within the range of approximately 0.037 to 0.045 inches.

23. The method according to claim 22, wherein the length of each of said barbs is approximately 0.041 inches.

24. The method according to claim 22, wherein the predetermined depth is approximately within the range of 0.002 to 0.008 inches.

25. The method according to claim 24, wherein the predetermined depth is approximately 0.004 inches.

26. The method according to claim 22, wherein the triangular primary cross-section is a substantially equilateral triangle having a height, and wherein the predetermined depth is approximately 15 to 65 percent of the height.