Power inverter and method

• US 8,279,648 B2
• Filed: 03/20/2008
• Issued: 10/02/2012
• Est. Priority Date: 03/20/2008
• Status: Active Grant

• Current Assignee: Pratt & Whitney Canada Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Pratt & Whitney Canada Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Dooley, Kevin Allan
• Primary Examiner(s): Tran, Nguyen
• Application Number:
  US12/051,983
• Publication Number:
  US 20090237968A1
• Time in Patent Office: 1,657 Days
• Field of Search: 363 15- 18, 363/20, 363/55, 363/56.01, 363/57, 363/95, 363/97, 363/98, 363/109, 363131-133, 363/136
• US Class Current: 363/98
• CPC Class Codes: H02M 7/4807 having a high frequency intermediate AC stage
• CPC Class Codes: H02M 7/538 in a push-pull configuration H02M7/5375 takes precedence ; with oscillating arrangements H02M7/53832, H02M7/53846
• CPC Class Codes: H02M 7/53832 in a push-pull arrangement
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An apparatus and method for converting an input signal to an output AC signal in which the input voltage signal is inverted and modulated to provide an intermediate AC signal having twice the desired output frequency. The intermediate signal is then full-wave rectified and then the polarity of the rectified signal is switched every second cycle to produce the output AC signal of a desired frequency and voltage.

Claims

1. A method for conditioning a power signal, the method comprising:

using a resonant converter to invert an input signal to an intermediate AC signal;

modulating the intermediate AC signal at a substantially resonant frequency of the resonant converter using an input modulation signal to impart a desired voltage-time function to the intermediate AC signal;

full-wave rectifying the intermediate AC signal to provide a rectified DC signal, the rectified DC signal having a periodic cyclical voltage-time function;

periodically reversing a polarity of the rectified DC signal with a fixed duty cycle to thereby produce an output AC signal based on the voltage-time function imparted to the intermediate AC signal; and

,

providing the input modulation signal based on a comparison between feedback from the output AC signal and a reference AC waveform.

2. The method of claim 1 further comprising transforming the intermediate AC signal to a desired voltage level.

3. The method of claim 1 wherein the desired voltage-time function is sinusoidal in nature.

4. The method of claim 1 wherein the input modulation signal is sinusoidal in nature.

5. The method of claim 4 wherein the input modulation signal is a full-wave rectified sine wave.

6. The method of claim 1 wherein reversing the polarity of the rectified DC signal comprises:

supplying the rectified DC signal to a commutator;

supplying an appropriate switching signal to the commutator;

switching the commutator to reverse the polarity of the rectified DC signal every second cycle.

7. The method of claim 1 wherein inverting the input signal to the intermediate AC signal is performed with a push/pull switching circuit.

8. The method of claim 6 wherein the appropriate switching signal is a sinusoidal signal.

9. The method of claim 1, wherein providing the input modulation signal comprises:

generating a sine wave; and

rectifying said sine wave to provide a rectified sine wave input modulation signal.

10. The method of claim 1 further comprising filtering the rectified DC signal to remove noise from the rectified DC signal.

11. A power inverter having an output, the power inverter comprising:

a push-pull resonant switching circuit having a DC input and an intermediate AC output;

a modulator configured to modulate the intermediate AC output from the push-pull switching circuit at a substantially resonant frequency of the switching circuit to impart a desired voltage-time function to the intermediate AC output;

a full-wave rectifier having the intermediate AC output as an input and having a full-wave rectified DC output having a periodic cyclical voltage-time function;

a commutator having the full-wave rectified DC output as an input, the commutator being connected to the power inverter output; and

a controller configured to cause the commutator to periodically switch a polarity of the full-wave rectified DC output with a fixed duty cycle to thereby provide AC power to the power inverter output based on the voltage-time function imparted to the intermediate AC output, wherein the modulator is configured to modulate the intermediate AC output from the push-pull switching circuit based on a comparison between feedback from the AC power to the power inverter output and a reference AC waveform.

12. The power inverter of claim 11, the switching circuit includes a transformer connected between the modulator and the full-wave rectifier, the transformer configured to step-up transform a voltage of the intermediate AC output.

13. The power inverter of claim 11, wherein said transformer is a high frequency torroidal transformer.

14. The power inverter of claim 11, wherein the modulator comprises a pulse width modulator, a sine wave generator, and a second full-wave rectifier.

15. The power inverter of claim 11, wherein the commutator is a H-bridge commutator.

16. The power inverter of claim 11, wherein the commutator is a silicon-controlled rectifier (SCR) commutator.

17. An inverter comprising:

a resonant converter configured to invert an input signal to an intermediate AC signal imparted with a desired voltage-time function and modulated at a substantially resonant frequency of the resonant converter based on a modulation signal;

means for rectifying the intermediate AC signal to provide a rectified DC signal having a periodic cyclical voltage-time function;

means for periodically reversing a polarity of the rectified DC signal with a fixed duty cycle to thereby produce an output AC signal based on the voltage-time function imparted to the intermediate AC signal; and

means for providing the modulation signal to the resonant converter based on a comparison of feedback from the output AC signal and a reference AC waveform.