Energy management of HVAC system

• US 8,280,556 B2
• Filed: 12/22/2009
• Issued: 10/02/2012
• Est. Priority Date: 12/22/2009
• Status: Active Grant

• Current Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Original Assignee: General Electric Company
• Inventors: Besore, John K., Finch, Michael F., Worthington, Timothy Dale, Capelle, Daniel Ryan
• Primary Examiner(s): BARNES-BULLOCK, CRYSTAL JOY
• Application Number:
  US12/644,556
• Publication Number:
  US 20110153090A1
• Time in Patent Office: 1,015 Days
• Field of Search: 700/275, 700/276, 700/278, 700/286, 700/295, 700/296, 621/32, 621/57, 621/59, 621/27, 621/29, 621/77, 621/78, 621/80, 621/81, 165/11.1, 165/200, 165/201, 165/236, 165/238, 165/239, 165/253, 165/254, 165/256, 165/257, 165/260, 165/265, 165267-269, 705/400, 705/412, 236/46.R, 236/46.C, 340/584, 340/588, 340/589
• US Class Current: 700/278
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 2219/2642 Domotique, domestic, home control, automation, smart house

Abstract

An HVAC system for conditioning air of an associated room includes one or more power consuming features/functions including at least one temperature controlling element for one of heating and cooling air. A controller is operatively connected to the one or more power consuming features/functions. The controller is configured to receive and process a signal indicative of a utility state. The controller operates the HVAC system in one of a plurality or operating modes, including at least a normal operating mode and an energy savings mode in response to the received signal. The controller is configured to at least one of selectively adjust and deactivate at least one of the one or more power consuming features/functions to reduce power consumption of the HVAC system in the energy savings mode.

Claims

1. An HVAC system for conditioning air of an associated room comprising:

one or more power consuming features/functions including at least one temperature controlling element for one of heating and cooling air; and

a controller operatively connected to the one or more power consuming features/functions, the controller being configured to receive and process a signal indicative of a utility state, the controller operating the HVAC system in one of a plurality or operating modes, including at least a normal operating mode and an energy sayings mode in response to the received signal, the controller being configured to at least one of selectively adjust and deactivate at least one of the one or more power consuming features/functions to reduce power consumption of the HVAC system in the energy savings mode, the controller is configured to monitor the power consuming features/functions and alert a user of a fault condition for the HVAC system,

wherein the at least one temperature controlling element is a refrigeration system, the refrigeration system including a setpoint temperature, the controller is configured to adjust the setpoint temperature to precipitate less refrigeration system on time in the energy savings mode,

wherein the refrigeration system includes a compressor, a condenser and an evaporator in a refrigerant flow relationship, the controller being configured to one of adjust a duty cycle of, reduce the speed of and reduce the capacity of the compressor in the energy savings mode, and

wherein the controller is configured to monitor at least one of the capacity of the compressor and refrigerant charge level and alert a user of the fault condition for the HVAC system, the fault condition including at least a low capacity and a low charge level.

2. The HVAC system of claim 1, further including a first sensing device for measuring a temperature of the evaporator, a second sensing device for measuring a temperature of the condenser and a third sensing device for measuring ambient temperature, wherein the controller is configured to record the respective evaporator, condenser and ambient temperatures along with run times of the compressor during operation of the HVAC system, the controller being configured to utilize the recorded temperatures and run times to identify a fault condition.

3. The HVAC system of claim 1, further including a sensing device for measuring ambient temperature, wherein the controller is configured to record the ambient temperatures along with run times of the compressor during operation of the HVAC system, the controller being configured to compare the run times associated with an ambient temperature and setpoint temperature to identify a fault condition.

4. The HVAC system of claim 1, further including a sensing device for measuring ambient temperature, wherein the controller is configured to record the ambient temperature at predetermined time intervals along with run times of the compressor during operation of the HVAC system, the controller being configured to compare the room temperature rate of change during the run times to identify a fault condition.

5. An HVAC system, comprising:

one or more power consuming features/functions including at least one temperature controlling element for one of heating and cooling air; and

a controller operatively connected to the one or more power consuming features/functions, the controller being configured to receive and process a signal indicative of a utility state, the controller operating the HVAC system in one of a plurality or operating modes, including at least a normal operating mode and an energy savings mode in response to the received signal, the controller being configured to at least one of selectively adjust and deactivate at least one of the one or more power consuming features/functions to reduce power consumption of the HVAC system in the energy savings mode, the controller is configured to monitor the power consuming features/functions and alert a user of a fault condition for the HVAC system,

wherein the utility state has an associated energy cost and wherein the controller is configured to override the operating mode of the HVAC system based on a user selected targeted energy cost,

wherein if current energy cost exceeds the user selected cost, the controller operates the HVAC system in the energy savings mode, and

wherein if the current energy cost is less than the user selected cost, the controller operates the HVAC system in the normal operating mode.

6. The HVAC system of claim 5, wherein the controller is configured to deactivate the refrigeration system in the energy savings mode.

7. The HVAC system of claim 5, wherein the refrigeration system includes a compressor, a condenser and an evaporator in a refrigerant flow relationship, the controller being configured to one of adjust a duty cycle of, reduce the speed of and reduce the capacity of the compressor in the energy savings mode.

8. The HVAC system of claim 5, wherein the utility state signal is indicative of a price tier of the supplied energy, the controller being configured to operate the HVAC system in an operating mode corresponding to the price tier.

9. The HVAC system of claim 5, further including a user interface operatively connected to the controller, the user interface including a selectable override option providing a user the ability to select which of the one or more power consuming features/functions are adjusted and/or disabled by the controller in the energy savings mode, the user interface further including a display communicating activation of the energy savings mode.

10. The HVAC system of claim 5, wherein the utility state signal is indicative of the cost of the energy provided when in that state, the HVAC system further including a display indicative of current cost of energy and current cost of operating the HVAC system.

11. A central air conditioning system control method, comprising:

determining a state for an associated energy supplying utility, the utility state being indicative of at least a peak demand period or an off-peak demand period;

operating the central air conditioning system in a normal mode during the off-peak demand period;

operating the central air conditioning system in an energy savings mode during the peak demand period;

measuring ambient temperature during a duty cycle of the refrigeration system;

maintaining a historical database of the duty cycles associated with a given ambient temperature and the setpoint temperature;

identifying a fault condition of the refrigeration system based on the historical database;

selectively adjusting and/or deactivating any number of one or more power consuming features/functions of the central air conditioning system to reduce power consumption of the central air conditioning system in the energy savings mode, including adjusting a setpoint temperature to precipitate less refrigeration system on time in the energy savings mode; and

returning to the normal mode after the peak demand period is over.

12. The method of claim 11, further comprising adjusting one of the duty cycle and speed of a compressor of the refrigeration system in the energy savings mode.

13. The method of claim 11, further comprising deactivating the refrigeration system in the energy savings mode.

14. The method of claim 11, further comprising measuring evaporator and condenser temperatures during a duty cycle of the refrigeration system and maintaining a historical database of the duty cycles associated with a given evaporator temperature and a given condenser temperature.

15. The method of claim 11, further comprising:

determining the energy cost associated with the utility demand;

displaying current cost of operating the central air conditioning system,

displaying current cost of supplied energy, and

alerting a user of a peak demand period.

16. A central air conditioning system, comprising:

a refrigeration system including a compressor, a condenser and an evaporator in a refrigerant flow relationship; and

a controller configured to receive and process an energy signal, the signal having a first state indicative of a utility peak demand period and a second state indicative of a utility off-peak demand period, the controller operating the central air conditioning system in one of an energy savings mode and a normal operating mode based on the received signal being in the first and second states respectively,

wherein the controller is configured to increase a setpoint temperature of the refrigeration system and adjust a duty of the compressor to precipitate less compressor on time in the energy savings mode unless the controller determines that an unacceptable consequence may occur as a result such adjustments

wherein the controller is configured to monitor at least one of the capacity of the compressor and refrigerant charge level and alert a user of a fault condition for the refrigeration system, the fault condition including at least a low capacity and a low charge level.

17. The central air conditioning system of claim 16, further including a condenser fan for circulating outdoor air over the condenser and a blower for circulating indoor air over the evaporator, wherein the controller is configured to deactivate the refrigeration system and reduce speed of one of the condenser fan and blower in the energy savings mode.

18. The central air conditioning system of claim 16, wherein the controller is configured to reduce before peak demand period the setpoint temperature to pre-chill an associated room to a temperature lower than the setpoint temperature and increase the setpoint temperature during peak demand period.

19. A central air conditioning system, comprising:

a refrigeration system including a compressor, a condenser and an evaporator in a refrigerant flow relationship; and

a controller configured to receive and process an energy signal, the signal having a first state indicative of a utility peak demand period and a second state indicative of a utility off-peak demand period, the controller operating the central air conditioning system in one of an energy savings mode and a normal operating mode based on the received signal being in the first and second states respectively,

wherein the controller is configured to increase a setpoint temperature of the refrigeration system and adjust a duty of the compressor to precipitate less compressor on time in the energy savings mode unless the controller determines that an unacceptable consequence may occur as a result such adjustments,

wherein the controller is configured to monitor ramp-up rates during the peak demand period to identify degradation in an associated building.

20. A central air conditioning system, comprising:

a refrigeration system including a compressor, a condenser and an evaporator in a refrigerant flow relationship; and

a controller configured to receive and process an energy signal, the signal having a first state indicative of a utility peak demand period and a second state indicative of a utility off-peak demand period, the controller operating the central air conditioning system in one of an energy savings mode and a normal operating mode based on the received signal being in the first and second states respectively,

wherein the controller is configured to increase a setpoint temperature of the refrigeration system and adjust a duty of the compressor to precipitate less compressor on time in the energy savings mode unless the controller determines that an unacceptable consequence may occur as a result such adjustments

wherein the controller is configured to monitor and store outdoor ambient temperatures, past run times and associated costs for maintaining a first setpoint temperature and estimate a future cost for maintaining the first setpoint temperature and estimate a future cost for a second setpoint temperature at a given outdoor ambient temperature.