Laminated inductive device

• US 8,299,883 B2
• Filed: 03/25/2010
• Issued: 10/30/2012
• Est. Priority Date: 03/25/2010
• Status: Active Grant

• Current Assignee: Hamilton Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Hamilton Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Katsumata, Shin, Mican, Stephen George
• Primary Examiner(s): Musleh, Mohamad
• Assistant Examiner(s): LIAN, MANG TIN BIK
• Application Number:
  US12/731,898
• Publication Number:
  US 20110234358A1
• Time in Patent Office: 950 Days
• Field of Search: 336/192, 336/200, 336/223, 336/232, 336/222
• US Class Current: 336/200
• CPC Class Codes: H01F 17/0013 with stacked layers
• CPC Class Codes: H01F 17/0033 with the coil helically wound around a magnetic core
• CPC Class Codes: H01F 2017/0066 with a magnetic layer
• CPC Class Codes: H01F 2027/2809 on stacked layers
• CPC Class Codes: H01F 27/2804 Printed windings

Abstract

An inductive electrical device comprises multiple laminations, each lamination comprising: a generally planar electrically nonconductive substrate that has a central axis normal to its plane, a first surface and a second surface; at least one electrically conductive layer pattern along the first surface in the form of a narrow strip that starts from a first point displaced from the central axis and extends along the first surface about the central axis through a first angle of rotation to a second point; a least one electrically conductive layer pattern along the second surface in the form of a narrow strip that starts from the second point and extends along the second surface about the central axis through a second angle of rotation to at least the first point; an electrically conductive coupling region passing through the substrate proximate the second point that couples the electrically conductive layer pattern along the first surface to the electrically conductive layer pattern along the second surface; wherein stacking the laminations upon each other form at least one winding with multiple turns for the inductive device.

Claims

1. An electrically inductive device that comprises multiple laminations, each lamination comprising:

a generally planar electrically nonconductive substrate that has a central axis normal to the plane of the substrate, a first surface and a second surface;

at least one electrically conductive layer pattern along the first surface in the form of a narrow strip that starts from a first point displaced from the central axis by a distance and extends along the first surface about the central axis through a first angle of rotation to a second point displaced from the central axis by the distance;

at least one electrically conductive layer pattern along the second surface in the form of a narrow strip that starts from the second point displaced from the central axis by the distance and extends along the second surface about the central axis through a second angle of rotation to at least the first point displaced from the central axis by the distance;

an electrically conductive coupling region passing through the substrate proximate the second point that couples the electrically conductive layer pattern along the first surface to the electrically conductive layer pattern along the second surface;

wherein stacking the laminations upon each other form at least one winding with multiple turns for the inductive device; and

adjacent laminations have the electrically conductive layer pattern of their first surfaces and the electrically conductive layer pattern of their second surfaces mating.

2. The inductive device of claim 1, wherein the inductive device comprises an inductor.

3. The inductive device of claim 1, wherein the inductive device comprises a transformer.

4. The inductive device of claim 1, wherein the electrically conductive layer pattern along the first surface and the electrically conductive layer pattern along the second surface form a closed planar figure.

5. The inductive device of claim 4, wherein the closed planar figure has multiple rectilinear outer sides.

6. The inductive device of claim 4, wherein the closed planar figure has at least a curvilinear outer side.

7. The inductive device of claim 4, wherein the first angle of rotation and the second angle of rotation are each within a range of approximately 180 and nearly 360 degrees.

8. The inductive device of claim 4, wherein the laminations are of a single type.

9. The inductive device of claim 8, wherein the electrically conductive layer pattern along the first surface is symmetric with the electrically conductive layer pattern along the second surface.

10. The inductive device of claim 8, wherein the electrically conductive layer pattern along the first surface is non-symmetric with the electrically conductive layer pattern along the second surface.

11. The inductive device of claim 1, wherein each lamination comprises multiple concentric layer patterns along the first surface, multiple concentric layer patterns along the second surface and multiple coupling regions there between to form a multilayered inductive device with multiple turns.

12. The inductive device of claim 11, wherein adjacent laminations have mating complimentary concentric layer patterns on their surfaces.

13. The inductive device of claim 1, further comprising:

at least one magnetically permeable layer pattern along the first surface;

a least one magnetically permeable layer pattern along the second surface that is in general alignment with the magnetically permeable layer pattern along the first surface;

at least one magnetically permeable coupling region passing through the substrate that couples the magnetically permeable layer pattern along the first surface to the magnetically permeable layer pattern along the second surface.

14. The inductive device of claim 13, wherein the laminated magnetically permeable patterns form a magnetic core for the inductive device.

15. The inductive device of claim 13, wherein the laminated magnetically permeable patterns form a magnetic shell for the inductive device.

16. An electrical inductor that comprises multiple laminations, each lamination comprising:

a generally planar electrically nonconductive substrate that has a central axis normal to the plane of the substrate, a first surface and a second surface;

at least one electrically conductive layer pattern along the first surface in the form of a narrow strip that starts from a first point displaced from the central axis by a distance and extends along the first surface about the central axis through a first angle of rotation to a second point displaced from the central axis by the distance;

at least one electrically conductive layer pattern along the second surface in the form of a narrow strip that starts from the second point displaced from the central axis by the distance and extends along the second surface about the central axis through a second angle of rotation to at least the first point displaced from the central axis by the distance; and

an electrically conductive coupling region passing through the substrate proximate the second point that couples the electrically conductive layer pattern along the first surface to the electrically conductive layer pattern along the second surface;

wherein stacking the laminations upon each other form a winding with multiple turns for the inductor; and

adjacent laminations have the electrically conductive layer pattern of their first surfaces and the electrically conductive layer pattern of their second surfaces mating.

17. The inductor of claim 16, wherein each lamination comprises multiple concentric layer patterns along the first surface, multiple concentric layer patterns along the second surface and multiple coupling regions there between to form a winding with multiple turns per layer for the inductor.

18. The inductor of claim 17, wherein adjacent laminations have mating complimentary concentric layer patterns on their surfaces.