Spacer with a coating thereon for use with an implant device

• US 8,309,521 B2
• Filed: 06/19/2007
• Issued: 11/13/2012
• Est. Priority Date: 06/19/2007
• Status: Expired due to Fees

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Zhang, Kai, Buehler, Daniel, Brinkerhuff, Hallie E., Hawkins, Michael E., Klabunde, Ralf
• Primary Examiner(s): Xie, Xiaozhen
• Application Number:
  US11/765,007
• Publication Number:
  US 20080317812A1
• Time in Patent Office: 1,974 Days
• Field of Search: None
• US Class Current: 514/16.7
• CPC Class Codes: A61B 17/8028 Cushions, i.e. elements forming interface between bone plate and bone
• CPC Class Codes: A61B 17/8047 wherein the additional element surrounds the screw head in the plate hole A61B17/8052 takes precedence
• CPC Class Codes: A61B 2017/00004 (bio)absorbable, (bio)resorbable, resorptive for implantable prostheses A61F2210/0004
• CPC Class Codes: A61B 2017/00867 shape memory effect for prostheses A61F2210/0014
• CPC Class Codes: A61L 2300/252 Polypeptides, proteins, e.g. glycoproteins, lipoproteins, cytokines
• CPC Class Codes: A61L 2300/414 Growth factors
• CPC Class Codes: A61L 31/10 Macromolecular materials
• CPC Class Codes: A61L 31/148 Materials at least partially resorbable by the body
• CPC Class Codes: A61L 31/16 Biologically active materials, e.g. therapeutic substances A61L31/047 takes precedence
• CPC Class Codes: A61P 43/00 Drugs for specific purposes, not provided for in groups A61P1/00-A61P41/00
• CPC Class Codes: C08L 71/02 Polyalkylene oxides

Abstract

The present invention relates to a spacer, such as a polymeric spacer, for use with an implant device, e.g., a bone plate, for splinting a fracture of a bone. The spacer includes a body defining a bone healing surface, wherein at least a portion of the bone healing surface has a coating which includes a therapeutic agent, a polymeric carrier, and a buffer medium to stimulate bone growth and/or promote fracture healing. A kit is also disclosed which includes one or more of the spacers, at least one bone plate, and optionally one or more bone screws for securing the bone plate to bone. A method for promoting fracture healing in bone is further disclosed which includes securely situating a coated portion of the spacer adjacent bone.

Claims

1. A method for healing bone comprising:

situating a bone plate adjacent a bone, the bone plate having at least one aperture;

inserting at least one spacer into the at least one aperture of the bone plate to space the bone plate from the bone and decrease the area of contact between the bone and the bone plate, wherein the spacer includes a bone healing surface that projects beyond an underside surface of the bone plate, wherein the spacer is bioresorbable and includes a coating on at least a portion of the bone healing surface, and wherein the coating is in contact with the bone and comprises effective amounts of a therapeutic agent, a polymeric carrier and a buffer medium; and

securing the bone plate to the bone.

2. The method of claim 1 further including prior to situating the bone plate, placing the coating on at least the portion of the at least one spacer.

3. The method of claim 2 further comprising prior to placing the coating on at least the portion of the at least one spacer, mixing the therapeutic agent, the polymeric carrier, and the buffer medium to define the coating.

4. The method of claim 1 wherein the therapeutic agent includes a drug, a biological factor, or mixtures thereof.

5. The method of claim 1 wherein the therapeutic agent includes an osteogenic agent, an osteoinductive agent, or mixtures thereof.

6. The method of claim 1 wherein the therapeutic agent is a bone growth factor.

7. The method of claim 6 wherein the bone growth factor is a bone morphogenetic protein.

8. The method of claim 1 wherein the polymeric carrier includes a bioresorbable or water-soluble polymer, a hydrogel-forming polymer, a polyelectrolyte, or mixtures thereof.

9. The method of claim 1 wherein the buffer medium includes deionized water, phosphate buffered saline, normal saline, serum, whole blood, or mixtures thereof.

10. The method of claim 1 wherein the therapeutic agent includes a growth factor, the polymeric carrier includes a hydrogel-forming polymer, and the buffer medium includes deionized water.

11. The method of claim 10 wherein the growth factor is recombinant human bone morphogenetic protein 2 (rhBMP-2), and the hydrogel-forming polymer is a polyoxyethylene polyoxypropylene block copolymer.

12. The method of claim 1 wherein a therapeutic healing agent is provided in the coating in a range of about 0.01 mg/mL to about 50 mg/mL, expressed as weight of therapeutic healing agent per volume of polymeric carrier, and wherein the polymeric carrier is provided in the coating in a range of about 1% to about 90% weight per volume of buffer medium.

13. The method of claim 1 wherein the at least one spacer is a polymeric spacer.

14. The method of claim 1 wherein the at least one spacer includes an aperture, the method comprising securing the at least one spacer to the bone plate.

15. The method of claim 14 comprising securing the bone plate to the bone by introducing a bone screw into the bone through the bone plate and spacer apertures.

16. The method of claim 1 wherein the bone plate includes a plurality of apertures, the method comprising inserting a spacer into each of the plurality of apertures.

17. The method of claim 1 comprising securing the at least one spacer into the at least one aperture by snap-fitting said spacer within the aperture.