Hull robot steering system

• US 8,342,281 B2
• Filed: 05/10/2010
• Issued: 01/01/2013
• Est. Priority Date: 11/21/2008
• Status: Active Grant

• Current Assignee: Raytheon Company (Rtx Corporation)
• Original Assignee: Raytheon Company (Rtx Corporation)
• Inventors: Rooney, James H. III, Longley, Jonathan T., Allen, Scott
• Primary Examiner(s): WINNER, TONY H
• Application Number:
  US12/800,174
• Publication Number:
  US 20100219003A1
• Time in Patent Office: 967 Days
• Field of Search: 180/164, 180/235, 180/7.1, 180/9, 180/9.1, 180/116, 180/117, 901/1, 114/222
• US Class Current: 180/164
• CPC Class Codes: B62D 55/265 having magnetic or pneumatic adhesion
• CPC Class Codes: B63B 59/10 using trolleys or the like driven along the surface

Abstract

A robot drive system preferably used for a vessel hull cleaning and/or inspection robot includes a first frame portion rotatably supporting a first axle with a first wheel thereon, and a second frame portion rotatably supporting a second axle with a second wheel thereon. A joint connects the first frame portion to the second frame portion and defines an expendable and contractible portion between the first frame portion and second frame portion. An actuator subsystem is configured expand and contract the expandable and contractible portion to move the first frame portion relative to the second frame portion at the joint to angle the first axle relative to the second axle to steer the robot.

Claims

1. A robot drive system comprising:

a frame including;

a first frame portion rotatably supporting a first axle with a first wheel thereon;

a second frame portion rotatably supporting a second axle with a second wheel thereon, and

a joint comprising a flexible member between the first frame portion to the second frame portion and defining an expandable and contractible portion between the first frame portion and second frame portion; and

an actuator subsystem configured to expand and contract the expandable and contractible portion to move the first frame portion relative to the second frame portion at the joint to angle the first axle relative to the second axle to steer the robot.

2. The robot drive system of claim 1 in which the first and second axles each include a pair of wheels.

3. The system of claim 2 in which the wheels are magnetic.

4. The system of claim 1 in which the first and second wheels are drum shaped.

5. The system of claim 4 in which the drum shaped wheels are magnetic.

6. The system of claim 5 in which the drum shaped wheels include alternating magnetic and ferromagnetic material.

7. The system of claim 1 in which the second frame portion includes a module with spaced side walls for the second axle.

8. The system of claim 1 in which at least one of the first and second frame portions includes a propulsion subsystem.

9. The system of claim 8 in which the propulsion subsystem includes a motor with a drive shaft.

10. The system of claim 9 in which the propulsion subsystem further includes a drive train between the drive shaft and a wheel.

11. The system of claim 10 in which the drive train includes a first pulley coupled to said wheel, a second pulley coupled to the drive shaft, and a belt about the first and second pulleys.

12. The system of claim 1 in which the actuator subsystem includes a shaft including threads in one direction on a first end and threads in an opposite direction on a second end.

13. The system of claim 12 in which the first end of the shaft extends into a threaded orifice of the first frame portion and the second end extends into a threaded orifice of the second frame portion.

14. The system of claim 13 in which the threaded orifices include barrel nuts therein.

15. The system of claim 13 in which the actuator subsystem further includes means for rotating the shaft.

16. The system of claim 15 in which the means for rotating the shaft includes a piston coupled to the shaft and extending from a cylinder connected to the pivotable joint.

17. The system of claim 16 in which the actuator subsystem further includes a coupling member between the piston and the shaft.

18. The system of claim 1 in which the actuator subsystem includes a motor associated with the first frame portion driving a shaft threaded into the second frame portion.

19. The system of claim 1 in which one of the first and second frame portions includes a second joint, a second expandable and contractible portion, and a second actuator subsystem configured to expand and contract the second expandable and contractible portion and angle the first axle relative to the second axle at the second joint.

20. The system of claim 1 in which the joint is located on one side of the frame.

21. They system of claim 1 in which the joint is located interior to the frame defining first and second expandable and contractible portions.

22. The system of claim 21 in which there is an actuator subsystem on each side of the joint configured to expand and contract the first and second expandable and contractible portions.

23. A robot drive system comprising:

a frame including spaced side walls;

a first axle rotatably disposed between the spaced side walls;

a second axle, spaced from the first axle, and rotatably disposed between the spaced side walls;

an expandable and contractible portion in the frame between the first and second axles; and

an actuator subsystem configured to expand and contract the expandable and contractible portion to angle the first axle relative to the second axle to steer the robot.

24. The system of claim 23 in which the expandable portion includes a gap in the frame and a joint spanning the gap.

25. The system of claim 24 in which the joint includes a flexible member spanning the gap.

26. The system of claim 24 in which the joint includes a hinge on one side of the gap.

27. The system of claim 23 in which there are two gaps in the frame and a joint between the two gaps.

28. The robot drive system of claim 23 in which the first and second axles each include at least one wheel.

29. The system of claim 28 in which the wheels are magnetic.

30. The system of claim 28 in which the at least one wheel is drum shaped.

31. The system of claim 30 in which the drum shaped wheel is magnetic.

32. The system of claim 31 in which the drum shaped wheel includes alternating magnetic and ferromagnetic material.

33. The system of claim 23 in which the track is magnetic.

34. The system of claim 23 in which the actuator subsystem includes a shaft including threads in one direction on a first end.

35. The system of claim 34 in which the shaft includes threads in an opposite direction on a second end.

36. The system of claim 34 in which the actuator subsystem further includes means for rotating the shaft.

37. The system of claim 36 in which the means for rotating the shaft includes a piston coupled to the shaft and extending from a cylinder.

38. The system of claim 36 in which the means for rotating the shaft includes a motor driving the shaft.

39. The system of claim 23 in which there are two expandable and contractible portions.

40. A robot drive comprising:

a frame including;

a first frame portion housing a first magnetic rolling means,

a second frame portion housing a second magnetic rolling means, and

at least one expandable and contractable portion defined by a joint between the first and second frame portions;

an actuator subsystem configured to expand and contract the expandable portion and to flex the joint to angle the first magnetic roller means relative to the second magnetic roller means to steer the robot; and

a propulsion subsystem for at least one of the first and second magnetic roller means to drive the robot.

41. The robot drive of claim 40 in which the first magnetic rolling means include one or more magnetic wheels, drums, and/or tracks.

42. The robot drive of claim 40 in which the second magnetic rolling means includes one or more magnetic wheels, drums, or tracks.

43. A robot drive system comprising:

a frame including;

a first frame portion rotatably supporting a first axle with a first wheel thereon;

a second frame portion rotatably supporting a second axle with a second wheel thereon, and

a joint comprising a hinged portion between the first frame portion to the second frame portion and defining an expandable and contractible portion between the first frame portion and second frame portion; and

an actuator subsystem configured to expand and contract the expandable and contractible portion to move the first frame portion relative to the second frame portion at the joint to angle the first axle relative to the second axle to steer the robot.