Surgical stapling device

• US 8,348,122 B2
• Filed: 09/05/2006
• Issued: 01/08/2013
• Est. Priority Date: 10/04/2002
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Inventors: Milliman, Keith L., Jankowski, Bruce K., Cuny, Douglas J., Sniffin, Kevin, Dato, Anthony, Gresham, Richard D.
• Primary Examiner(s): Desai, Hemant M
• Assistant Examiner(s): Weeks, Gloria R
• Application Number:
  US11/515,660
• Publication Number:
  US 20070075117A1
• Time in Patent Office: 2,317 Days
• Field of Search: 227/175.1, 227/182.1, 227/178.1, 227/175.2
• US Class Current: 227/175.1
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 17/1155 Circular staplers comprising a plurality of staples
• CPC Class Codes: A61B 17/32053 Punch like cutting instruments, e.g. using a cylindrical or oval knife A61B17/326 takes precedence; trepans A61B17/1695; for use on the cornea A61F9/007
• CPC Class Codes: A61B 2017/00371 Multiple actuation, e.g. pushing of two buttons, or two working tips becoming operational
• CPC Class Codes: A61B 2017/07257 characterised by its anvil
• CPC Class Codes: A61B 2017/2905 flexible
• CPC Class Codes: A61B 2090/0811 for the position of a particular part of an instrument with respect to the rest of the instrument, e.g. position of the anvil of a stapling instrument
• CPC Class Codes: A61B 2090/3616 Magnifying glass

Abstract

A surgical stapling device is disclosed for performing circular anastomoses. The surgical stapling device includes a handle portion, an elongated body portion and a head portion including an anvil assembly and a shell assembly. The head portion includes an anvil assembly including a tiltable anvil which will tilt automatically after the device has been fired and unapproximated. The tiltable anvil provides a reduced anvil profile to reduce trauma during removal of the device after the anastomoses procedure has been performed. The stapling device includes an approximation mechanism including a rotatable knob, a screw having a helical channel and an anvil retainer. The helical channel includes a dwell portion for providing a tactile indication to a surgeon that the anvil retainer has been advanced to a position wherein the anvil assembly can be removed from the anvil retainer. A removable trocar for attachment to the anvil assembly is also disclosed which includes a rib positioned proximally of a mounting projection. The rib is positioned to align the mounting projection with associated engagement structure of the anvil assembly.

Claims

1. A surgical stapling device comprising:

a handle portion;

a body portion;

a head portion including an anvil assembly and a shell assembly;

an approximation mechanism including an approximation knob, a drive screw and an anvil retainer, the anvil retainer being operably connected to the drive screw, the drive screw including a helical channel having a first pitch, wherein the approximation knob is operably connected to a pin which is positioned within the helical channel such that rotation of the approximation knob effects linear movement of the anvil retainer between a first advanced position and a second retracted position;

wherein the anvil assembly includes an anvil center rod configured to releasably engage the anvil retainer, the approximation mechanism being operable to retract engaged portions of the anvil center rod and the anvil retainer within the shell assembly to lock the anvil center rod to the anvil retainer; and

wherein the helical channel of the screw includes a dwell portion, the dwell portion of the helical channel having a second pitch which is smaller than the first pitch, the dwell portion being positioned along the helical channel to provide a tactile indication to a surgeon that the anvil retainer has been advanced to a third position between the first advanced position and the second retracted position, wherein in the third position, the engaged portions of the anvil center rod and anvil retainer have been advanced from the shell assembly to a position to unlock the anvil center rod and the anvil retainer.

2. A surgical stapling device according to claim 1, wherein the anvil center rod includes a plurality of flexible arms which are positioned to flex over and engage an annular protrusion formed about the anvil retainer.

3. A surgical stapling device according to claim 2, wherein the shell assembly includes an inner guide portion having a rigid bushing dimensioned to slidably receive the engaged portions of the anvil center rod and the anvil retainer, the rigid bushing providing lateral support for the flexible arms of the anvil center rod to prevent disengagement of the anvil center rod from the anvil retainer.

4. A surgical stapling device according to claim 3, wherein the dwell portion of the helical channel is dimensioned to permit between about ½

to about ¾

of a turn of the approximation knob without effecting substantially any linear movement of the screw.

5. A surgical stapling device according to claim 1, wherein the dwell portion of the helical channel is dimensioned to permit between about ½

to about ¾

of the turn of the approximation knob without effecting substantially any linear movement of the screw.

6. A surgical stapling device according to claim 1, further including a pivotable trigger lock supported on the handle portion, the pivotable trigger lock being movable from a first position to prevent actuation of a firing trigger to a second position to permit actuation of the firing trigger.

7. A surgical stapling device according to claim 6, wherein the firing trigger includes a pivotable member.

8. A surgical stapling device according to claim 7, wherein the pivotable member includes first and second spaced abutments, a tip of the pivotable trigger lock being positioned between the spaced abutments when the pivotable trigger lock is in its first position.

9. A surgical stapling device according to claim 8, wherein the tip of the pivotable trigger lock includes a flexible tab which is positioned to engage the pivotable member between the spaced abutments to prevent rattling of the pivotable trigger between the spaced abutments.

10. A surgical stapling device comprising:

a handle portion;

a body portion having a proximal end and a distal end;

a head portion including an anvil assembly and a shell assembly; and

an approximation mechanism including an approximation knob, a drive screw and an anvil retainer, the anvil retainer being operably connected to the drive screw, the drive screw including a helical channel having a first portion defining a first pitch and a dwell portion defining a second smaller pitch, the dwell portion being positioned proximally of the first portion of the helical channel, wherein the approximation knob is operably connected to a pin which is positioned within the helical channel such that rotation of the approximation knob effects linear movement of the anvil retainer between a first advanced position and a second retracted position to move the anvil assembly.

11. A surgical stapling device according to claim 10, wherein the helical channel includes a third portion defining a third pitch which is greater than the first pitch, the third portion of the helical channel being positioned proximally of the dwell portion on the drive screw.

12. A surgical stapling device according to claim 10, wherein the dwell portion is positioned at a location along the helical channel such that, when the pin is positioned within the dwell portion, an indication is provided to a surgeon of a state of the locking arrangement of the anvil retainer and an anvil assembly of the surgical stapling device.

13. A surgical stapling device according to claim 12, wherein the dwell portion of the helical channel is positioned to indicate to a surgeon that the anvil retainer and the anvil assembly are in an unlocked state.

14. A surgical stapling device according to claim 10, wherein the dwell portion is positioned at a location along the helical channel such that, when the pin is positioned within the dwell portion, an indication is provided to a surgeon that the anvil retainer has been advanced a sufficient distance to permit tilting of an anvil head of an anvil assembly attached to the anvil retainer.

15. An approximation mechanism for a surgical stapling device, the approximation mechanism comprising:

an approximation knob, a drive screw and an anvil retainer, the anvil retainer being operably connected to the drive screw, the drive screw including a helical channel having a first portion having a first pitch, wherein the approximation knob is operably connected to a pin which is positioned within the helical channel such that rotation of the approximation knob effects linear movement of the anvil retainer between a first advanced position and a second retracted position, the anvil retainer being releasably connected to a center rod of an anvil assembly, the approximation mechanism being operable to retract engaged portions of the anvil center rod and the anvil retainer into a housing of a surgical stapling device to lock the anvil center rod to the anvil retainer; and

wherein the helical channel of the screw includes a dwell portion, the dwell portion of the helical channel having a second pitch which is smaller than the first pitch such that actuation of the approximation member does not cause substantial linear movement of the anvil retainer when the pin is positioned in the dwell portion, the dwell portion being positioned along the helical channel proximally of the first portion to provide a tactile indication to a surgeon that the anvil retainer has been advanced to a third position between the first advanced position and the second retracted position.

16. The approximation mechanism according to claim 15, wherein the first portion of the helical channel is contiguous with a first end of the dwell portion and a third portion of the helical channel having a third pitch is contiguous with a second opposing end of the dwell portion.

17. The approximation mechanism according to claim 16, wherein the third pitch is greater than the first pitch.

18. A method of approximating an anvil of a surgical stapling device, the method comprising the following steps:

i) providing a surgical stapling device having an approximation mechanism including an anvil retainer and a tactile indicator associated with the approximation mechanism, the tactile indicator indicating to the surgeon that the anvil retainer of the surgical stapling device has been moved to an intermediate position between an advanced position and a retracted position with respect to a stapling head of the instrument;

ii) inserting a distal portion of the surgical device into a body lumen;

iii) performing a surgical stapling procedure;

iv) rotating the approximation knob to move the anvil retainer from the retracted position towards the advanced position, wherein the tactile indicator is positioned on the approximation mechanism to provide an indication to a surgeon of one of the following conditions;

a) the anvil retainer has been moved towards the advanced position a sufficient distance to permit pivoting of an anvil head of an anvil assembly supported on the anvil retainer; and

b) the anvil retainer has been moved towards the advanced position a sufficient distance to unlock the anvil assembly from the anvil retainer to facilitate removal of the anvil assembly from the anvil retainer; and

v) removing the surgical stapling device from the body lumen when the anvil retainer has been moved to the intermediate position.

19. A method according to claim 18, wherein in the intermediate position, the anvil retainer has been moved towards the advanced position a sufficient distance to permit pivoting of an anvil head of an anvil assembly supported on the anvil retainer.

20. A method according to claim 18, wherein in the intermediate position, the anvil retainer has been moved towards the advanced position a sufficient distance to unlock an anvil assembly from the anvil retainer to facilitate removal of the anvil assembly from the anvil center rod.