Thin illumination system

• US 8,348,489 B2
• Filed: 01/29/2009
• Issued: 01/08/2013
• Est. Priority Date: 01/30/2008
• Status: Active Grant

• Current Assignee: Snaptrack Incorporated (Qualcomm, Inc.)
• Original Assignee: Qualcomm MEMS Technologies Incorporated (Qualcomm, Inc.)
• Inventors: Holman, Robert L., Sampsell, Matthew B.
• Primary Examiner(s): Green, Tracie Y
• Application Number:
  US12/864,857
• Publication Number:
  US 20100315833A1
• Time in Patent Office: 1,440 Days
• Field of Search: 313498-512, 315/169.1, 315/169.3, 349/115, 427/66, 427532-535, 427/539, 438 26- 29, 438/34, 438/82, 257/40, 257/72, 257 98-100, 257642-643, 257/759, 362/606, 362/600, 362/612, 362/607
• US Class Current: 362/600
• CPC Class Codes: F21K 9/23 Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
• CPC Class Codes: F21K 9/61 using light guides
• CPC Class Codes: F21S 8/04 intended only for mounting on a ceiling or the like overhead structures F21S8/02 takes precedence; details of ceiling bases F21V21/03
• CPC Class Codes: F21V 2200/20 of light guides of a generally planar shape
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 29/80 with pins or wires
• CPC Class Codes: F21W 2131/10 Outdoor lighting
• CPC Class Codes: F21Y 2105/00 Planar light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 6/0011 the light guides being planar or of plate-like form
• CPC Class Codes: G02B 6/0023 provided by one optical element, or plurality thereof, placed between the light guide and the light source, or around the light source
• CPC Class Codes: G02B 6/0028 Light guide, e.g. taper
• CPC Class Codes: G02B 6/0031 Reflecting element, sheet or layer
• CPC Class Codes: G02B 6/0035 provided on the surface of the light guide or in the bulk of it
• CPC Class Codes: G02B 6/0046 Tapered light guide, e.g. wedge-shaped light guide
• CPC Class Codes: G02B 6/0051 Diffusing sheet or layer
• CPC Class Codes: G02B 6/0053 Prismatic sheet or layer; Brightness enhancement element, sheet or layer
• CPC Class Codes: G02B 6/0078 Side-by-side arrangements, e.g. for large area displays
• CPC Class Codes: G02B 6/0083 Details of electrical connections of light sources to drivers, circuit boards, or the like
• CPC Class Codes: G02B 6/0085 Means for removing heat created by the light source from the package heat extraction or cooling elements for semiconductor light sources in general H01L33/64

Abstract

The present invention introduces a new class of thin doubly collimating light distributing engines for use in a variety of general lighting applications, especially those benefiting from thinness. Output illumination from these slim-profile illumination systems whether square, rectangular or circular in physical aperture shape is directional, square, rectangular or circular in beam cross-section, and spatially uniform and sharply cutoff outside the system'"'"'s adjustable far-field angular cone. Field coverage extends from +/−5- to +/−60-degrees and more in each meridian, including all asymmetric combinations in between, both by internal design, by addition of angle spreading film sheets, and angular tilts. Engine brightness is held to safe levels by expanding the size of the engine'"'"'s output-aperture without sacrifice in the directionality of illumination. One form of the present invention has a single input light emitter, a square output aperture and the capacity to supply hundreds of lumens per engine. A second multi-segment form of the invention deploys one light emitter in each engine segment, so that total output lumens is determined by the number of segments. Both types of thin light distributing engines provide input light collimated in one meridian and a light distributing element that maintains input collimation while collimating output light in the un-collimated orthogonal meridian, in such a manner that the system'"'"'s far-field output light is collimated in both its orthogonal output meridians. The present invention also includes especially structured optical films that process the engine'"'"'s doubly collimated output illumination so as to increase its angular extent one or both output meridians without changing beam shape or uniformity.

Claims

1. An illuminating system, comprising:

a single LED emitter having a square or rectangular emitting aperture that is d1 by d2,

a four sided etendue preserving angle transforming reflector whose input aperture is disposed just above the output emitting aperture of said single LED emitter receiving LED emission,

a light guiding pipe whose input aperture receives light from the output aperture of said etendue preserving angle transforming reflector element, said light guiding pipe comprising one or more of a light guide bar having rectangular cross-section and a first refractive index, a tapered light guide bar having rectangular cross-section with a knife edge at one end and a first refractive index, a first optical film having a second refractive index, and a first prismatic lens sheet having a first refractive index plus a specularly reflecting coating deposited upon the facets of said first prismatic lens sheet, said light guiding pipe providing evenly distributed output light along one rectangular edge, collimated in one meridian,

a light guiding plate one edge of which is disposed adjacent to said rectangular edge of said light guiding pipe, receiving said evenly distributed output light from said light guiding pipe, said light guiding plate comprising one or more of a light guide plate having rectangular cross-section and a first refractive index, a tapered light guide plate having rectangular cross-section with a knife edge at one end and a first refractive index, a second optical film having a second refractive index, a second prismatic lens sheet having a first refractive index plus a specularly reflecting coating deposited upon the facets of said second prismatic lens sheet, and a plane specularly-reflecting mirror, said light guiding plate providing an evenly distributed output beam across one rectangular output face, said output beam being substantially square or rectangular in cross-section and well-collimated in both output meridians.

2. The illuminating system as defined in claim 1 wherein said rectangular four sided etendue preserving angle transforming reflector transforms the LED'"'"'s wide angle output emission to output light passing through its output aperture in both meridians of the light guiding pipe with an angular extent substantially equaling +/−

θ

, where +/−

θ

is determined by the applicable etendue preserving Sine Law, θ

=Sin<sup>−

1</sup>(d_i/D_i), where D_i and d_i refer to the input and output aperture dimensions in each meridian.

3. The illuminating system as defined in claim 2 where θ

(in air) is between 50-degrees and 55-degrees in each meridian.

4. The illuminating system as defined in claim 1 having one or more lenticular lens sheets disposed beyond said rectangular output face, their lenticules facing towards said rectangular output face.

5. The illuminating system as defined in claim 4 wherein said one or more lenticular lens sheets contain parabollically-shaped lenticules.

6. The illuminating system as defined in claim 4 wherein said one or more lenticular lens sheets are oriented with respect to each other such that their lenticular lens axes are substantially orthogonal to each other.

7. The illuminating system as defined in claim 1 having one or more conventional diffuser sheets disposed beyond said rectangular output face.

8. The illuminating system as defined in claim 1 having said input aperture of said light guiding plate covered completely or partially by a lenticular lens film whose plane surface is disposed towards said input aperture and whose lenticular lens axes are aligned either parallel to the edge of said input aperture, or perpendicularly to the edge of said input aperture.

9. The illuminating system as defined in claim 1 with a tilted plane mirror disposed to receive said output beam and redirect it in a different angular direction.

10. The illuminating system as defined in claim 1 whose first prismatic lens sheet contains a substantially continuous array of prism lenses each having left hand reflecting facets and right hand reflecting facets, said right hand facets receiving substantially all the incident light.

11. The illuminating system as defined in claim 10 where the total included angle between said right hand facets and said left hand facets is in the range 95 to 105 degrees.

12. The illuminating system as defined in claim 10 where the angle made by said right hand facets and the normal to the prism base is in the range of 58-degrees and 63-degrees.

13. The illuminating system as defined in claim 1 whose second prismatic lens sheet contains a substantially continuous array of prism lenses each having left hand reflecting facets and right hand reflecting facets, said right hand facets receiving substantially all the incident light.

14. The illuminating system as defined in claim 13 where the total included angle between said right hand facets and said left hand facets is in the range 75 to 120 degrees.

15. The illuminating system as defined in claim 13 where the angle made by said right hand facets and the normal to the prism base is in the range of 58-degrees and 63-degrees.

16. The illuminating system as defined in claim 13 where the angle made by said right hand facets and the normal to the prism base is in the range of 40-degrees and 80-degrees.

17. An illuminating system, comprising:

A linear array of LED emitters whose center-to-center distance between emitters is W, and each having a square or rectangular output aperture that is d1 by d2,

A substrate circuit with electrical interconnection means for said array of LED emitters,

A linear array of rectangular four sided etendue preserving angle transforming reflectors whose rectangular input apertures are d1 by d2 and have a center-to-center spacing W, with each said input aperture disposed just above said output aperture of each said LED emitter in said array,

a light guiding pipe whose input aperture receives light from the output apertures of said etendue preserving angle transforming reflectors

a light guiding plate one edge of which is disposed adjacent to said rectangular edge of said light guiding pipe, receiving said evenly distributed output light from said light guiding pipe, said light guiding plate comprising one or more of a light guide plate having rectangular cross-section and a first refractive index, a tapered light guide plate having rectangular cross-section with a knife edge at one end and a first refractive index, a second optical film having a second refractive index, a second prismatic lens sheet having a first refractive index plus a specularly reflecting coating deposited upon the facets of said second prismatic lens sheet, and a plane specularly-reflecting mirror, said light guiding plate providing an evenly distributed output beam across one rectangular output face, said output beam being substantially square or rectangular in cross-section and well-collimated in both output meridians.

18. The illuminating system as defined in claim 17 wherein each of said rectangular four sided etendue preserving angle transforming reflector in said array of said rectangular four sided etendue preserving angle transforming reflectors collimates its output light through its D1 sized output apertures in the meridian parallel to the long axis of said rectangular edge of said light guiding pipe with an angular extent in said meridian substantially +/−

θ

1, where +/−

θ

1 is determined by the applicable etendue preserving Sine Law, with θ

1 substantially Sin<sup>−

1</sup>(d1/D1).

19. The illuminating system as defined in claim 18 wherein each of said rectangular four sided etendue preserving angle transforming reflectors in said array of said rectangular four sided etendue preserving angle transforming reflectors has its opposing sidewalls shaped mathematically according to the boundary condition of preserving etendue between input aperture and output aperture.

20. The illuminating system as defined in claim 19 wherein each of said rectangular four sided etendue preserving angle transforming reflectors in said array of said rectangular four sided etendue preserving angle transforming reflectors has total designed length of 0.5(d1+D1)/Tan(θ

1), but which may be trimmed back from said designed length leaving 40% or more of said designed length remaining.

21. The illuminating system as defined in claim 20 wherein each of said rectangular four sided etendue preserving angle transforming reflector in said array of said rectangular four sided etendue preserving angle transforming reflectors transforms the LED'"'"'s wide angle output emission to output light passing through its D2 sized output apertures in the meridian parallel to the short axis of said rectangular edge of said light guiding pipe with an angular extent in said meridian substantially +/−

θ

2, where +/−

θ

2 is determined by the applicable etendue preserving Sine Law, with θ

2 substantially Sin<sup>−

1</sup>(d2/D2).

22. The illuminating system as defined in claim 21 where θ

2 in air is between 50-degrees and 55-degrees.

23. The illuminating system as defined in claim 17 having one or more lenticular lens sheets disposed beyond said rectangular output face, their lenticules facing towards said rectangular output face.

24. The illuminating system as defined in claim 23 wherein said one or more lenticular lens sheets contain parabollically-shaped lenticules.

25. The illuminating system as defined in claim 23 wherein said one or more lenticular lens sheets are oriented with respect to each other such that their lenticular lens axes are substantially orthogonal to each other.

26. The illuminating system as defined in claim 17 having one or more conventional diffuser sheets disposed beyond said rectangular output face.

27. The illuminating system as defined in claim 17 having said input aperture of said light guiding plate covered completely or partially by a lenticular lens film whose plane surface is disposed towards said input aperture and whose lenticular lens axes are aligned either parallel to the edge of said input aperture, or perpendicularly to the edge of said input aperture.

28. The illuminating system as defined in claim 17 with a tilted plane mirror disposed to receive said output beam and redirect it in a different angular direction.

29. The illuminating system as defined in claim 17 whose second prismatic lens sheet contains a substantially continuous array of prism lenses each having left hand reflecting facets and right hand reflecting facets, said right hand facets receiving substantially all the incident light.

30. The illuminating system as defined in claim 29 where the total included angle between said right hand facets and said left hand facets is in the range 75 to 120 degrees.

31. The illuminating system as defined in claim 29 where the angle made by said right hand facets and the normal to the prism base is in the range of 58-degrees and 63-degrees.

32. The illuminating system as defined in claim 29 where the angle made by said right hand facets and the normal to the prism base is in the range of 40-degrees and 80-degrees.