Electric machine

• US 8,350,432 B2
• Filed: 07/01/2009
• Issued: 01/08/2013
• Est. Priority Date: 07/28/2008
• Status: Active Grant

• Current Assignee: FMC Technologies Incorporated (TechnipFMC, plc)
• Original Assignee: Direct Drive Systems Inc. (TechnipFMC, plc)
• Inventors: Guedes-Pinto, Paulo, Saban, Daniel M., Stout, John, Krishnan, Venkateshwaran, Strouse, Dennis, Ivaschenko, Alex
• Primary Examiner(s): MULLINS, BURTON S
• Application Number:
  US12/496,364
• Publication Number:
  US 20100019590A1
• Time in Patent Office: 1,287 Days
• Field of Search: 310/156.28, 310/156.01, 310/156.08, 310/156.12, 310/156.29, 310/156.31, 310/156.74, 310/156.75, 310/87
• US Class Current: 310/156.28
• CPC Class Codes: H02K 1/02 characterised by the magnetic material
• CPC Class Codes: H02K 1/165 Shape, form or location of the slots
• CPC Class Codes: H02K 1/278 Surface mounted magnets; Inset magnets
• CPC Class Codes: H02K 15/12 Impregnating, heating or drying of windings, stators, rotors or machines
• CPC Class Codes: H02K 3/12 arranged in slots
• CPC Class Codes: H02K 3/24 with channels or ducts for cooling medium between the conductors
• CPC Class Codes: H02K 3/28 Layout of windings or of connections between windings windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32
• CPC Class Codes: H02K 3/487 Slot-closing devices
• CPC Class Codes: H02K 3/50 Fastening of winding heads, equalising connectors, or connections thereto
• CPC Class Codes: H02K 5/1285 of the submersible type
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine
• CPC Class Codes: Y10T 29/49012 Rotor

Abstract

An electric machine system includes an electric machine and a companion device. The electric machine has a stationary member and a movable member that, by interaction of magnetic fields, at least one of moves relative to the stationary member or generates electricity when moved relative to the stationary member. One of the stationary member and the movable member includes a permanent magnet. The companion device is coupled to the electric machine to communicate mechanical movement with the movable member. In certain instances, the electric machine system has adaptations for operation of the electric machine system subsea and/or in a corrosive environment.

Claims

1. A rotor for use in a fluid filled housing of an electric machine, the rotor comprising:

an elongate cylindrical rotor core;

a plurality of permanent magnets arranged around a circumference of the rotor core; and

a covering around the permanent magnets adapted to seal the permanent magnets against contact with the fluid in the housing, the covering comprises;

first and second end plates at opposing ends of the rotor core, a perimeter surface of the end plates being sealed with a sleeve;

the sleeve comprising a fiber and polymer composite formed around a fiber and polymer composite hoop carried on each end plate; and

on each end plate, a seal sealed to the composite hoop carried on the end plate.

2. The rotor of claim 1, wherein an innermost layer of the sleeve composite is a layer of axially oriented fibers.

3. The rotor of claim 1, wherein the rotor core is coated with one or more of nickel alloy, epoxy, polyetheretherketone, or ethylene chlorotrifluoroethylene copolymer.

4. A subsea electric machine system, comprising:

a main housing adapted to contain a fluid at a pressure above an ambient pressure about the main housing;

an electric machine in the main housing, the electric machine comprising

a stator; and

a rotor supported in the stator that, by interaction of magnetic fields between the stator and the rotor, at least one of moves relative to the stator or operates in generating electricity when moved relative to the stator, the rotor having;

an elongate rotor core;

a plurality of permanent magnets arranged around the rotor core; and

a sleeve around the permanent magnets that provides primary radial support for retaining the permanent magnets to the rotor core during operation of the electric machine, the sleeve sealed to the rotor core to isolate the magnets from the fluid in the main housing;

an end plate about an end of the rotor core, a perimeter surface of the end plate sealed with the sleeve, wherein the end plate comprises a seal sealed to a fiber and polymer composite hoop carried on the end plate, and the sleeve is formed around the composite hoop; and

a companion device coupled to the rotor of the electric machine.

5. The electric machine system of claim 4, wherein the companion device comprises a pump.

6. The electric machine system of claim 4, wherein the companion device comprises a compressor.

7. The electric machine system of claim 6, wherein the compressor compresses the fluid contained in the main housing.

8. The electric machine system of claim 4, further comprising a stator housing around at least a portion of the stator and isolating the stator from the fluid in the main housing.

9. The electric machine system of claim 8, wherein the stator housing is sealed to an interior of the main housing.

10. The electric machine system of claim 8, wherein the stator housing comprises a non-conductive material in at least a portion proximate the permanent magnets of the rotor.

11. The electric machine system of claim 4, wherein the sleeve comprises a fiber and polymer composite and an innermost layer of the composite is a layer of axially oriented fibers.

12. The electric machine system of claim 4, further comprising an intermediate housing within the main housing, the intermediate housing removable from the main housing while carrying at least the stator and the rotor.

13. The electric machine system of claim 4, wherein at least a portion of the stator is treated for corrosive resistance with one or more of epoxy, polyetheretherketone, or ethylene chlorotrifluoroethylene copolymer.

14. An electric machine system, comprising:

a main housing adapted to contain a fluid at a pressure above an ambient pressure about the main housing;

an electric machine in the main housing, the electric machine comprising

a stator;

a stator housing around at least a portion of the stator and sealed to prevent contact of fluid in the main housing with the stator; and

a rotor supported in the stator that, by interaction of magnetic fields between the stator and the rotor, at least one of moves relative to the stator or generates electricity when moved relative to the stator, the rotor having a plurality of permanent magnets arranged around a rotor core and a covering that is sealed to prevent fluid in the main housing from contacting the permanent magnets;

wherein the covering includes;

a sleeve that includes a fiber and polymer composite formed around a fiber and polymer composite hoop;

a first and second end plates about opposing ends of the rotor core, a perimeter surface of the end plates sealed with the sleeve;

on each end plate, a seal on a circumferential surface of the end plate sealed to the fiber and polymer composite hoop; and

a compressor coupled to the rotor of the electric machine.

15. The electric machine system of claim 14, wherein the stator housing is sealed to an interior of the main housing.

16. The electric machine system of claim 14, wherein the stator housing comprises a non-conductive material in at least a portion proximate the permanent magnets of the rotor.