Non-contact sensor system and method for position determination

• US 8,405,386 B2
• Filed: 02/17/2009
• Issued: 03/26/2013
• Est. Priority Date: 02/17/2009
• Status: Active Grant

• Current Assignee: Goodrich Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Goodrich Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Erickson, Staffan, Cahill, Eric, Klode, Harald
• Primary Examiner(s): Vazquez, Arleen M
• Assistant Examiner(s): LE, SON T
• Application Number:
  US12/372,582
• Publication Number:
  US 20100207608A1
• Time in Patent Office: 1,498 Days
• Field of Search: 324/207.11, 324/207.15, 324/207.16, 32420723- 25, 324/228
• US Class Current: 324/207.25
• CPC Class Codes: B60T 17/221 Procedure or apparatus for checking or keeping in a correct functioning condition of brake systems hydraulic pressure systems in general F15B19/00, F15B21/04; testing structures or apparatus G01M
• CPC Class Codes: F16D 2066/003 Position, angle or speed
• CPC Class Codes: F16D 66/026 indicating different degrees of lining wear
• CPC Class Codes: G01D 5/145 influenced by the relative movement between the Hall device and magnetic fields see G01R33/06
• CPC Class Codes: G01D 5/24 by varying capacitance
• CPC Class Codes: G01P 3/48 by measuring frequency of generated current or voltage in general G01R23/00

Abstract

A non-contact sensor system is provided that comprises a first sensor element disposed on an outside surface of a chamber. The chamber comprises an inside surface configured to receive a piston, and the piston is configured to move a value X within the chamber without physically contacting the first sensor element. The non-contact sensor system further comprises a second sensor element disposed on the piston and separated from the first sensor element by a wall of the chamber. The first sensor element and the second sensor element are operatively coupled to facilitate sensing the value X. The non-contact sensor system may be configured to sense velocity, acceleration, volume, and other values.

Claims

1. A non-contact sensor system, comprising:

a first sensor element disposed on an outside surface of a chamber comprising an inside surface for receiving a piston shaft,

wherein the piston shaft is configured to move over a displacement value X within the chamber without physically contacting the first sensor element; and

a rotational member including a rotational sensor element disposed on the rotational member and separated from the first sensor element by a wall of the chamber,

wherein the rotational sensor element rotates about an axis Y in accordance with translation of the piston shaft about displacement value X,

wherein the first sensor element and the rotational sensor element are operatively coupled to facilitate sensing the displacement value X, wherein the displacement value X represents displacement parallel with the axis Y.

2. The non-contact sensor system of claim 1, wherein the chamber includes part of a pedal sensor, and wherein the displacement value X includes a distance traveled by a pedal associated with the pedal sensor.

3. The non-contact sensor system of claim 1, wherein the chamber is part of a hydraulic accumulator, and wherein the displacement value X includes a measurement that indicates an amount of a hydraulic fluid in the hydraulic accumulator.

4. The non-contact sensor system of claim 1, wherein the rotational sensor element comprises a magnet configured to induce a current in the first sensor element.

5. The non-contact sensor system of claim 1, wherein the first sensor element and the rotational sensor element are inductively coupled to facilitate sensing the displacement value X.

6. The non-contact sensor system of claim 1, wherein the first sensor element includes an electrical circuit, and wherein the first sensor element is configured to induce a current in the rotational sensor element in response to a current in the electrical circuit.

7. The non-contact sensor system of claim 1, wherein the rotational sensor element is configured to induce a current in the first sensor element in response to the first sensor element inducing a current in the rotational sensor element.

8. The non-contact sensor system of claim 1, wherein the displacement value X is determined in response to the rotational sensor element inducing a current in the first sensor element.

9. The non-contact sensor system of claim 1, wherein first sensor element and the rotational sensor element are coupled in a capacitive manner to facilitate sensing the displacement value X.

10. The non-contact sensor system of claim 1, wherein the displacement value X includes a velocity of the piston shaft.

11. The non-contact sensor system of claim 1, wherein the displacement value X includes an acceleration of the piston shaft.

12. The non-contact sensor system of claim 1, wherein the piston shaft is configured to divide the chamber into a first portion and a second portion, and wherein the displacement value X includes a volume of the first portion of the chamber.

13. The non-contact sensor system of claim 1, wherein the first sensor element comprises an excitation circuit.

14. The non-contact sensor system of claim 13, wherein a signal generator is configured to cause an excitation signal to flow through the excitation circuit.

15. The non-contact sensor system of claim 14, wherein the excitation signal is configured to generate an electromagnetic field at a resonant frequency of the rotational sensor element.

16. The non-contact sensor system of claim 1, wherein the chamber is a pressure-bearing vessel.

17. A control unit for a non-contact sensor system, comprising:

a sensor configured to sense an electromagnetic field in a sensing circuit in a first sensor element, wherein the electromagnetic field is generated by a rotational sensor element operatively coupled to the first sensor element without physically contacting the first sensor element; and

a calculator configured to determine a displacement value X in response to the electromagnetic field, wherein the first sensor element is disposed on an outside surface of a chamber that comprises an inside surface configured to receive a piston shaft, wherein the piston shaft is configured to move the displacement value X within the chamber without physically contacting the first sensor element,

wherein the rotational sensor element rotates about an axis Y in accordance with translation of the piston shaft about displacement value X,

wherein the displacement value X represents displacement parallel with the axis Y.

18. The control unit of claim 17, wherein the rotational sensor element includes a magnet.

19. A non-transitory computer readable medium having stored thereon a plurality of instructions comprising:

instructions to sense an electromagnetic field in a sensing circuit in a first sensor element, wherein the electromagnetic field is generated by a rotational sensor element operatively coupled to the first sensor element without physically contacting the first sensor element; and

instructions to determine a displacement value X in response to the electromagnetic field, wherein, the first sensor element is disposed on an outside surface of a chamber that comprises an inside surface configured to receive a piston shaft, wherein the piston shaft moves the displacement value X within the chamber without physically contacting the first sensor element, and wherein the rotational sensor element is disposed on the piston shaft and separated from the first sensor element by a wall of the chamber, wherein the rotational sensor element rotates about an axis Y in accordance with translation of the piston shaft about displacement value X,

wherein the displacement value X represents displacement parallel with the axis Y.

20. A method comprising:

sensing an electromagnetic field in a sensing circuit in a first sensor element, wherein the electromagnetic field is generated by a rotational sensor element operatively coupled to the first sensor element without physically contacting the first sensor element; and

determining a displacement value X in response to the electromagnetic field, wherein the first sensor element is disposed on an outside surface of a chamber that comprises an inside surface configured to receive a piston shaft, wherein the piston shaft moves the displacement value X within the chamber without physically contacting the first sensor element, and wherein the rotational sensor element is disposed on the piston shaft and separated from the first sensor element by a wall of the chamber, wherein the rotational sensor element rotates about an axis Y in accordance with translation of the piston shaft about displacement value X,

wherein the displacement value X represents displacement parallel with the axis Y.