Robotic prosthesis alignment device and alignment surrogate device

• US 8,409,297 B2
• Filed: 07/13/2009
• Issued: 04/02/2013
• Est. Priority Date: 07/11/2008
• Status: Active Grant

• Current Assignee: Orthocare Innovations, LLC
• Original Assignee: Orthocare Innovations, LLC
• Inventors: Boone, David Alan, Macomber, Ben Gilbert
• Primary Examiner(s): SNOW, BRUCE EDWARD
• Application Number:
  US12/502,162
• Publication Number:
  US 20100161077A1
• Time in Patent Office: 1,359 Days
• Field of Search: 606/102, 623/24, 623/27, 623/38
• US Class Current: 623/24
• CPC Class Codes: A61F 2/60 Artificial legs or feet or parts thereof
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/76 Means for assembling, fitting or testing prostheses, e.g. for measuring or balancing, e.g. alignment means
• CPC Class Codes: A61F 2/80 Sockets, e.g. of suction type
• CPC Class Codes: A61F 2002/5018 for adjusting angular orientation
• CPC Class Codes: A61F 2002/5023 along two perpendicular axes
• CPC Class Codes: A61F 2002/704 computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/705 Electromagnetic data transfer for implantable prostheses A61F2250/0002
• CPC Class Codes: A61F 2002/7615 Measuring means for implanting artificial joints A61F2/4657
• CPC Class Codes: A61F 2002/7635 for measuring force, pressure or mechanical tension
• CPC Class Codes: A61F 2002/7645 for measuring torque, e.g. hinge or turning moment, moment of force
• CPC Class Codes: A61F 2002/7695 Means for testing non-implantable prostheses for testing implantable prostheses A61F2240/008; for implanting artificial joints A61F2/468
• CPC Class Codes: Y10S 901/09 Closed loop, sensor feedback controls arm movement

Abstract

A robotic prosthesis alignment device is disclosed that may automatically move the alignment of a prosthesis socket in relation to a prosthesis shank. The robotic prosthesis alignment device provides automatic translation in two axes. The robotic prosthesis alignment device includes angulation mechanics that automatically provide for plantarflexion, dorsiflexion, inversion, and eversion of the foot and shank with respect to the prosthesis socket. A surrogate device is also disclosed that can replicate the alignment achieved with the robotic prosthesis alignment device.

Claims

1. A combination including a robotic prosthesis alignment device and a surrogate device, comprising:

a robotic prosthesis alignment device, comprising;

an angulation assembly comprising a first wedge and a second wedge, each wedge being separately capable of rotation; and

a first and second driver motor to rotate the first and second wedges, wherein the device provides an indication of the positional relationships of the first and second wedges with respect to each other that represents an angle of tilting; and

a surrogate device separate from the robotic prosthesis alignment device, comprising;

a third wedge comprising marks, wherein the marks are determinative of a position on the third wedge; and

a fourth wedge comprising marks, wherein the marks are determinative of a position on the fourth wedge, wherein the third and fourth wedges are rotationally positionable with respect to each other, wherein when a mark of the third wedge is in alignment with a mark on the fourth wedge in accordance with the indication provided by the robotic prosthetic alignment device, the same angle of tilting results as is in the robotic prosthesis alignment device.

2. The combination of claim 1, wherein the robotic prosthesis alignment device further comprises a translation assembly comprising a first slide deck and a second slide deck that translates in a different direction to the first slide deck and provides displacement of an object attached to the translation assembly along a two dimensional plane.

3. The combination of claim 2, wherein the movement of the first and second slide decks is linear.

4. The combination of claim 2, further comprising a third and fourth driver motor to move the first and second slide decks, wherein the third and fourth driver motors have a revolution counter and the device comprises a processor that correlates a translational position to the number of revolutions.

5. The combination of claim 2, further comprising a sensor for each slide deck that measures the position of the slide deck, and a processor that determines the translational position from the sensor measurement.

6. The combination of claim 1, wherein the angulation assembly provides displacement by tilting an object attached to the angulation assembly.

7. The combination of claim 1, wherein each wedge comprises a circular member that varies in height around the circumference.

8. The combination of claim 1, wherein the first and second driver motors have a revolution counter and the device further comprises a processor that correlates an angular position to the number of revolutions.

9. The combination of claim 1, further comprising a sensor for the first and second wedges that measures the position of the wedge, and a processor that determines the angular position from the sensor measurement.

10. A prosthesis system, comprising:

a prosthesis socket for receiving an amputated limb;

a prosthesis shank attached to the prosthesis socket;

a prosthesis foot attached to the lower end of the prosthesis shank;

a robotic prosthesis alignment device of claim 1 attached at the joint between the prosthesis socket and the prosthesis shank and/or at the joint between the prosthesis shank and the prosthesis foot; and

a surrogate device separate from the robotic prosthesis alignment device, comprising;

a third wedge comprising marks, wherein the marks are determinative of a position on the third wedge; and

a fourth wedge comprising marks, wherein the marks are determinative of a position on the fourth wedge, wherein the third and fourth wedges are rotationally positionable with respect to each other, wherein when a mark of the third wedge is in alignment with a mark on the fourth wedge in accordance with the indication provided by the robotic prosthetic alignment device, the same angle of tilting results as is in the robotic prosthesis alignment device, and wherein the surrogate device has a geometry configured to replace the robotic prosthesis alignment device in the prosthesis while maintaining the same angle of tilting.

11. The prosthesis system of claim 10, wherein the robotic prosthesis device comprises a translation assembly that displaces the prosthesis socket in relation to the prosthesis foot along a two dimensional plane.

12. The prosthesis system of claim 11, comprising a sensor that measures the linear position of the translation assembly.

13. The prosthesis system of claim 10, wherein the robotic prosthesis alignment device comprises an angulation assembly that tilts the prosthesis socket in relation to the prosthesis foot.

14. The prosthesis system of claim 13, comprising a sensor that measures the angular position of the angulation assembly.

15. The prosthesis system of claim 10, wherein the robotic prosthesis alignment device comprises, a third and fourth driver motor to move the first and second slide decks, wherein the third and fourth driver motors have a revolution counter and the device comprises a processor that correlates a translational position to the number of revolutions.

16. The prosthesis system of claim 10, wherein the first and second driver motors have a revolution counter and the device further comprises a processor that correlates an angular position to the number of revolutions.

17. The prosthesis system of claim 10, further comprising a computer in communication with the robotic prosthesis alignment device, wherein the computer computes a gait cycle profile from an angular position.

18. The prosthesis system of claim 17, further comprising a memory device having stored therein correlations of angular positions to a plurality of gait cycle profiles.

19. The prosthesis of claim 17, further comprising a torque sensor attached to the prosthesis that provides torque measurements to generate a profile of a gait cycle.

20. The prosthesis of claim 17, wherein the computer compares a gait cycle profile generated from angular positions to a gait cycle stored in a database and computes an angular position that approximately matches the gait cycle profile stored in the database.