Marker detection mechanisms for use in marking devices and methods of using same

• US 8,424,486 B2
• Filed: 04/24/2009
• Issued: 04/23/2013
• Est. Priority Date: 07/10/2008
• Status: Active Grant

• Current Assignee: Certusview Technologies LLC (Dycom Industries Incorporated)
• Original Assignee: Certusview Technologies LLC (Dycom Industries Incorporated)
• Inventors: Nielsen, Steven E., Farr, Jeffrey, Chambers, Curtis
• Primary Examiner(s): Yuan, Dah-Wei
• Assistant Examiner(s): Capozzi, Charles
• Application Number:
  US12/429,947
• Publication Number:
  US 20100006667A1
• Time in Patent Office: 1,460 Days
• Field of Search: None
• US Class Current: 118/688
• CPC Class Codes: A63C 19/065 Line markings, e.g. tapes; Methods therefor
• CPC Class Codes: A63C 2019/067 Machines for marking
• CPC Class Codes: B05B 12/004 comprising sensors for monitoring the delivery, e.g. by displaying the sensed value or generating an alarm B05B12/08 takes precedence; registering or indicating the condition or the working of machines or other apparatus in general G07C3/00
• CPC Class Codes: B05B 12/081 responsive to the weight of a reservoir or container for liquid or other fluent material; responsive to level or volume of liquid or other fluent material in a reservoir or container
• CPC Class Codes: B05B 12/082 responsive to a condition of the discharged jet or spray, e.g. to jet shape, spray pattern or droplet size
• CPC Class Codes: B05C 11/00 Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00 means for manipulating or holding work B05C13/00; enclosures for apparatus, booths B05C15/00; spray booths B05B16/00
• CPC Class Codes: B65D 83/203 comprising an extension rod located between the aerosol container and the hand grip setting-out line markings on playing courts A63C19/065; marking-out on finished paving by spraying from aerosol containers E01C23/227
• CPC Class Codes: E01C 23/227 the marking material being supplied in aerosol containers
• CPC Class Codes: G01G 17/06 having means for controlling the supply or discharge
• CPC Class Codes: G01G 19/18 having electrical weight-sensitive devices
• CPC Class Codes: G01G 23/3735 using a digital network

Abstract

Marking devices for dispensing a marking substance on the ground and marking methods are provided. The marking devices and marking methods use one or more detection mechanisms to detect one or more characteristics of the marking substance. In some embodiments, the detection mechanism may be, but is not limited to, an optical sensor, an olfactory sensor, a weight sensor, a switch device, and any combination thereof. The one or more detection mechanisms may provide, for example, the capability to: (1) determine the type of marking substance that is installed in the marking device; (2) determine in advance of or during a marking operation the amount of marking substance within the marking dispenser; and (3) determine when the marking dispenser is becoming empty.

Claims

1. A marking apparatus to mark a presence or absence of an underground facility in a dig area, comprising:

a housing configured to enable dispensing of a marking substance onto the ground for marking the presence or absence of the underground facility in the dig area;

a marking dispenser holder affixed to the housing to hold at least one marking dispenser;

an actuator to cause dispensing of the marking substance from the at least one marking dispenser onto the ground in the dig area, in a marking operation, to mark the presence or absence of the underground facility;

at least one marking substance detection mechanism to detect one or more characteristics of the marking substance after the marking substance is dispensed from the at least one marking dispenser and to provide detector information representative of the one or more characteristics, wherein the at least one marking substance detection mechanism comprises at least one of an optical sensor, an olfactory sensor, a sound sensor, and a marking substance spectrum detection mechanism that operates by detecting a spectrum of the marking substance; and

a processing device to generate output information in response to the detector information, the output information representing the one or more characteristics of the marking substance.

2. A marking apparatus as defined in claim 1, wherein the at least one marking substance detection mechanism comprises the optical sensor.

3. A marking apparatus as defined in claim 1, wherein the at least one marking substance detection mechanism comprises the olfactory sensor.

4. A marking apparatus as defined in claim 1, wherein the at least one marking substance detection mechanism comprises the sound sensor.

5. A marking apparatus as defined in claim 1, wherein the at least one marking substance detection mechanism comprises a weight sensor to detect a weight of the marking substance in the at least one marking dispenser.

6. A marking apparatus as defined in claim 1, wherein the at least one marking substance detection mechanism comprises a switch sensor to detect that the at least one marking dispenser is empty or nearly empty.

7. A marking apparatus as defined in claim 1, wherein the at least one marking substance detection mechanism includes the marking substance spectrum detection mechanism.

8. A marking apparatus as defined in claim 1, wherein the processing device is configured to determine a marking substance type in response to the detector information.

9. A marking apparatus as defined in claim 1, wherein the processing device is configured to determine a marking substance color in response to the detector information.

10. A marking apparatus as defined in claim 1, wherein the processing device is configured to determine a marking substance durability in response to the detector information.

11. A marking apparatus as defined in claim 1, wherein the processing device is configured to determine a marking substance formulation in response to the detector information.

12. A marking apparatus as defined in claim 1, wherein the processing device is configured to compare information based on the detector information with reference information and to provide the output information based on a result of the comparison.

13. A marking apparatus as defined in claim 1, wherein the processing device is configured to analyze the detector information and to initiate an action based on a result of the analysis.

14. A marking apparatus as defined in claim 13, wherein the processing device is configured to display selected information based on the result of the analysis.

15. A marking apparatus as defined in claim 13, wherein the processing device is configured to send a notification based on the result of the analysis.

16. A marking apparatus as defined in claim 1, further comprising a user interface, wherein the processing device is configured to provide, to the user interface, selected information based on the detector information.

17. A marking apparatus as defined in claim 1, further comprising a display device, wherein the processing device is configured to display the output information on the display device.

18. A marking apparatus as defined in claim 1, further comprising a local memory, wherein the processing device is configured to store the output information in the local memory.

19. A marking apparatus as defined in claim 1, further comprising a communication system, wherein the processing device is configured to transmit the output information to a remote device using the communication system.

20. A marking apparatus as defined in claim 19, wherein the output information is transmitted to the remote device for review by a supervisor.

21. A marking apparatus as defined in claim 19, wherein the output information is transmitted to the remote device for processing.

22. A marking apparatus as defined in claim 1, wherein the marking substance spectrum detection mechanism is configured to detect a spectral signature of the marking substance.

23. A marking apparatus as defined in claim 1, wherein the at least one marking substance detection mechanism is configured to detect an olfactory signature of the marking substance.

24. A marking apparatus as defined in claim 1, configured to operate in a learning mode wherein the at least one marking substance detection mechanism detects one or more characteristics of a known marking substance and the processing device records the detector information in a table containing reference information.

25. A marking apparatus as defined in claim 1, wherein the processing device is configured to determine when the a least one marking dispenser is malfunctioning in response to the detector information.

26. A marking apparatus as defined in claim 5, wherein the processing device is configured to determine an amount of marking substance remaining in the at least one marking dispenser in response to the detected weight.

27. A marking apparatus as defined in claim 5, wherein the processing device is configured to determine when the at least one marking dispenser is empty or nearly empty, in response to the detected weight.

28. A marking apparatus as defined in claim 5, wherein the processing device is configured to determine an estimated marking distance available from the at least one marking dispenser in response to the detected weight.

29. A marking apparatus as defined in claim 1, wherein the processing device is configured to determine an estimated marking distance available from the at least one marking dispenser based on previous usage of the marking dispenser.

30. A marking apparatus as defined in claim 1, wherein the processing device is configured to compare information based on the detector information with reference information and to automatically inhibit dispensing of the marking substance in the absence of a match.