Stack-powered fuel cell monitoring device with prioritized arbitration

• US 8,450,965 B2
• Filed: 07/20/2010
• Issued: 05/28/2013
• Est. Priority Date: 07/20/2010
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations LLC (General Motors Company)
• Inventors: Rea, David D., Zawisa, Michael F., Kaye, Kenneth L., Foley, Robert S.
• Primary Examiner(s): Fantu, Yalkew
• Application Number:
  US12/840,047
• Publication Number:
  US 20120019255A1
• Time in Patent Office: 1,043 Days
• Field of Search: 320/101
• US Class Current: 320/101
• CPC Class Codes: H01M 2008/1095 Fuel cells with polymeric electrolytes
• CPC Class Codes: H01M 8/0432 Temperature; Ambient temperature
• CPC Class Codes: H01M 8/04492 Humidity; Ambient humidity; Water content
• CPC Class Codes: H01M 8/04552 of the individual fuel cell
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

A system that monitors fuel cells in a fuel cell group. The system includes a plurality of voltage sensors coupled to the fuel cells in the fuel cell group, where each sensor monitors a different voltage of the fuel cells and where lower priority voltage sensors monitor higher voltages and higher priority sensors monitor lower voltages. The system also includes a plurality of oscillators where a separate oscillator is coupled to each of the sensors. Each oscillator operates at a different frequency where higher frequency oscillators are coupled to lower priority sensors and lower frequency oscillators are coupled to higher priority sensors. A light source that receives frequency signals from the oscillators and switches on and off in response to the frequency signals. A light pipe receives the switched light signals from the light source and provides light signals at a certain frequency at an end of the light pipe.

Claims

1. A system for monitoring fuel cells in a fuel cell group, said system comprising:

a plurality of sensors coupled to the fuel cells in the fuel cell group, each sensor monitoring a different condition of the fuel cells, said sensors being prioritized where lower priority sensors detect lower priority conditions and higher priority sensors detect higher priority conditions;

a plurality of oscillators where a separate oscillator is coupled to each of the sensors, each oscillator operating at a different frequency where higher frequency oscillators are coupled to lower priority sensors and lower frequency oscillators are coupled to higher priority sensors;

a light source receiving frequency signals from the oscillators, said light source switching on and off in response to the frequency signals where lower frequency signals dominate the switching of the light source; and

a light pipe receiving switched light signals from the light source and providing switched light signals at an end of the light pipe.

2. The system according to claim 1 further comprising a photodetector for detecting the light signals provided at the end of the light pipe, an amplifier for amplifying voltage signals from the photodetector and a threshold detector receiving the amplified voltage signals from the amplifier, said threshold detector passing voltage signals that exceed a predetermined threshold.

3. The system according to claim 1 where the sensors are voltage sensors for measuring the voltage of the fuel cells.

4. The system according to claim 3 wherein lower priority voltage sensors detect higher cell voltages and higher priority voltage sensors detect lower voltages.

5. The system according to claim 1 further comprising a power converter, said power converter being powered by the fuel cells that are being monitored, said power converter providing a conditioned power signal to the sensors, the oscillators and the light source.

6. The system according to claim 1 wherein the sensors are selected from the group consisting of temperature sensors, humidity sensors and high frequency resistance sensors.

7. The system according to claim 1 wherein the fuel cell group is one group of a plurality of fuel cell groups in a fuel cell stack where each fuel cell group includes a system for monitoring the fuel cells in that group, said light pipe receiving switched light signals from light sources in all of the fuel cell groups where light signals having a lower switching frequency dominate in the light pipe.

8. The system according to claim 1 wherein the light source is a light emitting diode.

9. The system according to claim 1 wherein each of the sensors monitors the condition for each of the fuel cells.

10. A system for monitoring fuel cells in a fuel cell group, said system comprising:

a plurality of voltage sensors coupled to the fuel cells in the fuel cell group, each voltage sensor monitoring a different voltage of the fuel cells where voltage sensors that monitor lower voltages are higher priority sensors and sensors that monitor higher voltage are lower priority sensors;

a plurality of oscillators where a separate oscillator is coupled to each of the sensors, each oscillator operating at a different frequency where higher frequency oscillators are coupled to lower priority sensors and lower frequency oscillators are coupled to higher priority sensors;

a light emitting diode receiving frequency signals from the oscillators, said light emitting diode switching on and off in response to the frequency signals where lower frequency signals dominate the switching of the light emitting diode;

a light pipe receiving switched light signals from the light emitting diode and providing switched light signals at an end of the light pipe; and

a photodetector for detecting the light signals provided at the end of the light pipe, said photodetector providing voltage signals in response to the switched light signals.

11. The system according to claim 10 further comprising an amplifier for amplifying the voltage signals from the photodetector and a threshold detector receiving the amplified voltage signals from the amplifier, said threshold detector passing voltage signals that exceed a predetermined threshold.

12. The system according to claim 10 further comprising a power converter, said power converter being powered by the fuel cells that are being monitored, said power converter providing a conditioned power signal to the sensors, the oscillators and the light source.

13. The system according to claim 10 wherein the fuel cell group is one group of a plurality of fuel cell groups in a fuel cell stack, where each fuel cell group includes a system for monitoring the fuel cells in that group, said light pipe receiving switched light signals from light sources in all of the fuel cell groups where light signals having a slower switching frequency dominate in the light pipe.

14. The system according to claim 10 wherein each of the voltage sensors monitors the voltage for each of the fuel cells.

15. A system for monitoring fuel cells in a fuel cell group, said system comprising:

a plurality of voltage sensors coupled to the fuel cells in the fuel cell group, each voltage sensor monitoring a different voltage of the fuel cells where lower priority sensors monitor higher voltage and higher priority sensors monitor lower voltages;

a plurality of oscillators where a separate oscillator is coupled to each of the sensors, each oscillator operating at a different frequency where higher frequency oscillators are coupled to lower priority sensors and lower frequency oscillators are coupled to higher priority sensors;

a light emitting diode receiving frequency signals from the oscillators, said light emitting diode switching on and off in response to the frequency signals where lower frequency signals dominate the switching of the light emitting diode;

a light pipe receiving switched light signals from the light emitting diode and providing switched light signals at an end of the light pipe;

a photodetector for detecting signals provided at the end of the light pipe and providing switched voltage signals; and

a power converter, said power converter being powered by the fuel cells that are being monitored, said power converter providing a conditioned power signal to the sensors, the oscillators and the light emitting dioide.

16. The system according to claim 15 further comprising an amplifier for amplifying the voltage signals from the photodetector and a threshold detector receiving the amplified voltage signals from the amplifier, said threshold detector passing voltage signals that exceed a predetermined threshold.

17. The system according to claim 15 wherein the fuel cell group is one group of a plurality of fuel cell groups in a fuel cell stack where each fuel cell group includes a system for monitoring the fuel cells in that group, said light pipe receiving switched light signals from light sources in all of the fuel cell groups where light signals having a slower switching frequency dominate in the light pipe.

18. The system according to claim 15 wherein each of the sensors monitors the voltage for each of the fuel cells.