Field device with dynamically adjustable power consumption radio frequency communication

• US 8,452,255 B2
• Filed: 06/27/2006
• Issued: 05/28/2013
• Est. Priority Date: 06/27/2005
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Orth, Kelly M.
• Primary Examiner(s): Kasraian, Allahyar
• Application Number:
  US11/475,726
• Publication Number:
  US 20060290328A1
• Time in Patent Office: 2,527 Days
• Field of Search: 323/273, 323/220, 370/465, 370/225, 370/311, 361/796, 361/54, 361/57, 340/870.16, 340/870.39, 709/253, 455/574, 455/343.5, 73/15.7, 73/17.3, 702/138, 702/188, 713/320, 713/324
• US Class Current: 455/343.5
• CPC Class Codes: G01D 21/00 Measuring or testing not otherwise provided for
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/33192 Radio link, wireless
• CPC Class Codes: G05B 2219/34313 Power supply for communication delivered by, derived from 4-20-mA current loop
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A field device for use in an industrial process control or monitoring system includes terminals configured to connect to a two-wire process control loop configured to carry data and to provide power. In one embodiment, RF circuitry in the field device is configured for radio frequency communication having variable power consumption. In another embodiment, the RF circuitry is coupled to the field device through a separate digital communication bus. A method of modulating the power of RF communication based upon a process communication signal is also provided.

Claims

1. A field device comprising:

a plurality of electrical terminals coupled to conductors of a process control loop;

field device circuitry including a digital modem allowing the field device to communicate digitally over the process control loop;

a shunt control module operably coupled between the plurality of electrical terminals and configured to control amount of current flowing therethrough;

a communication power limit module operably coupled to the shunt control module to limit power provided to a digital communication bus based on the amount of current;

wherein the digital communication bus is operably coupled between the field device circuitry and wireless communication circuitry, the wireless communication circuitry being configured to operate at varying power levels based upon excess power available from the field device, wherein operation of the wireless communication circuitry is configured to be modified based upon the excess power available from the field device to dynamically change a power consumption rate of the wireless communication circuitry; and

wherein the wireless communication circuitry goes to a sleep mode for a period of time when excess power available from the field device is at a minimum.

2. The field device of claim 1, wherein the wireless communication circuitry is disposed within the field device.

3. The field device of claim 1, wherein the wireless communication circuitry is located remotely from the field device.

4. The field device of claim 1, wherein the digital communication bus is a Controller Area Network bus.

5. The field device of claim 4, wherein the wireless communication circuitry is coupled to the field device through a single conductor.

6. The field device of claim 1, wherein the digital communication bus is a Local Interconnect Network (LIN) bus.

7. The field device of claim 1, wherein the digital communication bus is a Serial Communication Interface (SCI) bus.

8. The field device of claim 1, wherein the digital communication bus is a Serial Peripheral Interface (SPI) bus.

9. The field device of claim 1, wherein the digital communication bus is an I²C bus.

10. The field device of claim 1, and further comprising an energy storage device.

11. The field device of claim 1, wherein the field device is a process variable transmitter.

12. The field device of claim 1, wherein the wireless communication circuitry communication rate is proportional to the amount of current flowing through the shunt control module.

13. The field device of claim 1, wherein the wireless communication circuitry communication rate is a function of excess power available from the field device.

14. The field device of claim 13, wherein the wireless communication circuitry communication rate is proportional to the excess power.

15. The field device of claim 1, wherein the amount of current flowing through the plurality of terminals, and determined by the shunt control module, is utilized to power the field device.