Surgical instrument with wireless communication between control unit and remote sensor

• US 8,459,520 B2
• Filed: 01/10/2007
• Issued: 06/11/2013
• Est. Priority Date: 01/10/2007
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Giordano, James R., Swayze, Jeffrey S., Shelton, Frederick E. IV
• Primary Examiner(s): Nash, Brian D
• Assistant Examiner(s): Lopez, Michelle
• Application Number:
  US11/651,807
• Publication Number:
  US 20080167672A1
• Time in Patent Office: 2,344 Days
• Field of Search: 227/175.1, 227/180.1, 227/181.1, 227/2, 227/19, 606/219, 606 50- 52, 606/45, 606 46- 47, 606/159, 74D/IG.7
• US Class Current: 227/175.1
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00022 Sensing or detecting at the treatment site
• CPC Class Codes: A61B 2017/00221 with wireless transmission of data, e.g. by infrared radiation or radiowaves
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2090/065 for measuring contact or contact pressure
• CPC Class Codes: A61B 2090/0814 Preventing re-use
• CPC Class Codes: A61B 90/98 using electromagnetic means, e.g. transponders

Abstract

A surgical instrument, such as an endoscopic or laparoscopic instrument. The surgical instrument may comprise an end effector comprising at least one sensor. The surgical instrument may also comprise an electrically conductive shaft having a distal end connected to the end effector wherein the sensor is electrically insulated from the shaft. The surgical instrument may also comprise a handle connected to a proximate end of the shaft. The handle may comprise a control unit electrically coupled to the shaft such that the shaft radiates signals as an antenna from the control unit to the sensor and receives radiated signals from the sensor. Other components electrically coupled to the shaft may also radiate the signals.

Claims

1. A surgical instrument comprising:

an end effector comprising at least one sensor;

a shaft having a distal end connected to the end effector, wherein the shaft comprises;

at least one electrically conductive outer tube, wherein the sensor is electrically insulated from the at least one electrically conductive outer tube; and

a drive shaft disposed at least partially within the at least one electrically conductive outer tube;

a handle connected to a proximate end of the shaft, the handle housing a control unit, wherein the control unit is electrically coupled to the at least one electrically conductive outer tube such that the at least one electrically conductive outer tube wirelessly radiates communication signals from the control unit to the sensor and receives wirelessly radiated communication signals from the sensor.

2. The surgical instrument of claim 1, wherein the handle further houses:

a motor in communication with the control unit and for powering the end effector; and

a battery for powering the motor.

3. The surgical instrument of claim 1, wherein the at least one sensor comprises a magnetoresistive sensor.

4. The surgical instrument of claim 1, wherein the at least one sensor comprises a pressure sensor.

5. The surgical instrument of claim 1, wherein the at least one sensor comprises a RFID sensor.

6. The surgical instrument of claim 1, wherein the at least one sensor comprises a MEMS sensor.

7. The surgical instrument of claim 1, wherein the at least one sensor comprises an electromechanical sensor.

8. The surgical instrument of claim 1, wherein the at least one sensor is connected to a plastic cartridge of the end effector.

9. The surgical instrument of claim 1, wherein the end effector comprises an electrically conductive component coupled to the at least one electrically conductive outer tube, wherein the electrically conductive component is configured to radiate communication signals to and from the sensor.

10. The surgical instrument of claim 1, wherein the surgical instrument comprises an endoscopic surgical instrument.

11. The surgical instrument of claim 1, wherein the surgical instrument comprises a cutting and fastening surgical instrument.

12. The surgical instrument of claim 11, wherein the end effector comprises a cutting instrument.

13. The surgical instrument of claim 12, wherein the end effector comprises a plastic cartridge and the at least one sensor is disposed in the cartridge.

14. The surgical instrument of claim 1, wherein the communication signals radiated wirelessly from the shaft use a wireless communication protocol.

15. The surgical instrument of claim 1, wherein the wireless signals comprise RF wireless signals.

16. A surgical instrument comprising:

an end effector comprising at least one sensor;

an electrically conductive shaft having a distal end connected to the end effector wherein the shaft comprises at least one electrically conductive outer tube, wherein the sensor is electrically insulated from the at least one electrically conductive outer tube; and

a control unit electrically coupled to the shaft such that the at least one electrically conductive outer tube wirelessly radiates communication signals from the control unit to the sensor and to receives wirelessly radiated communication signals from the sensor.

17. The surgical instrument of claim 16, further comprising:

a motor in communication with the control unit and for powering the end effector; and

a battery for powering the motor.

18. The surgical instrument of claim 16, wherein the at least one sensor is connected to a plastic cartridge of the end effector.

19. The surgical instrument of claim 16, wherein the end effector comprises an electrically conductive component coupled to the at least one electrically conductive outer tube, wherein the electrically conductive component is configured to radiate wireless communication signals to and from the sensor.

20. The surgical instrument of claim 19, wherein the end effector comprises a plastic staple cartridge and the at least one sensor is disposed in the staple cartridge.

21. A surgical instrument comprising:

an end effector comprising at least one sensor;

an electrically conductive shaft having a distal end connected to the end effector, wherein the shaft comprises at least one electrically conductive outer tube, wherein the sensor is electrically coupled to the at least one electrically conductive outer tube; and

a control unit electrically insulated from the at least one electrically conductive outer tube, such that the at least one electrically conductive outer tube radiates wireless communication signals from the sensor to the control unit and receives wirelessly radiated communication signals from the control unit.