Ram air fan motor cooling

• US 8,459,966 B2
• Filed: 07/19/2010
• Issued: 06/11/2013
• Est. Priority Date: 07/19/2010
• Status: Active Grant

• Current Assignee: Hamilton Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Hamilton Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Hipsky, Harold W., Colson, Darryl A.
• Primary Examiner(s): Freay, Charles
• Assistant Examiner(s): Hamo, Patrick
• Application Number:
  US12/838,797
• Publication Number:
  US 20120014784A1
• Time in Patent Office: 1,058 Days
• Field of Search: 417/325, 417/369, 417/423.8, 62/86, 624/01
• US Class Current: 417/369
• CPC Class Codes: B64D 13/00 Arrangements or adaptations of air-treatment apparatus for aircraft crew or passengers, or freight space , or structural parts of the aircraft treatment rooms with artificial climate for medical purposes A61G10/02; respiratory apparatus in general A62B; for vehicles in general B60H
• CPC Class Codes: B64D 2013/0644 including electric motors or generators
• CPC Class Codes: F04D 19/00 Axial-flow pumps F04D21/00 takes precedence; pump comprising axial flow and radial flow stages F04D17/025
• CPC Class Codes: F04D 25/06 the pump being electrically driven F04D25/08 takes precedence
• CPC Class Codes: F04D 29/5806 Cooling the drive system
• CPC Class Codes: Y02T 50/50 On board measures aiming to increase energy efficiency

Abstract

A ram air fan assembly includes a ram air fan disposed at a fan inlet and a ram air fan motor operably connected to the ram air fan. A blower is operably connected to the ram air fan and is configured to redirect a cooling flow across the ram air fan motor from a substantially axially directed flow to a substantially radially directed flow thereby increasing the cooling flow across the ram air fan motor. A method of cooling a ram air fan assembly includes urging a cooling flow toward the ram air fan motor and is directed across the ram air fan motor thus removing thermal energy from the ram air fan motor. The cooling flow proceeds across a blower operably connected to the ram air fan motor, thus directing the cooling flow substantially radially outwardly toward the fan inlet.

Claims

1. A ram air fan assembly comprising:

a ram air fan disposed at a fan inlet;

a ram air fan motor operably connected to the ram air fan;

a blower operably connected to the ram air fan, the blower configured to redirect a cooling flow across the ram air fan motor from a substantially axially directed flow to a substantially radially directed flow thereby increasing the cooling flow across the ram air fan motor, the blower disposed upstream of the ram air fan, relative to a flow direction into the fan inlet; and

a cap disposed in the fan inlet upstream of the ram air fan;

wherein the blower is disposed axially between the ram air fan and the cap.

2. The ram air fan assembly of claim 1, wherein the blower comprises:

a blower hub affixed to the ram air fan; and

a plurality of blower blades extending from the blower hub, the plurality of blower blades configured to redirect the cooling flow.

3. The ram air fan assembly of claim 1, wherein the ram air fan motor is disposed in a motor housing.

4. The ram air fan assembly of claim 3, wherein the cooling flow is directed through the motor housing.

5. The ram air fan assembly of claim 1, wherein the ram air fan is operably connected to the ram air fan motor via a ram air fan shaft.

6. The ram air fan assembly of claim 1, wherein the ram air fan comprises:

a ram air fan shaft;

a ram air fan hub disposed at the ram air fan shaft; and

a plurality of ram air fan blades extending from the ram air fan hub at least partially across the fan inlet.

7. A ram air fan assembly comprising:

a ram air fan disposed at a fan inlet, the ram air fan including;

a ram air fan shaft;

a ram air fan hub disposed at the ram air fan shaft; and

a plurality of ram air fan blades extending from the ram air fan hub at least partially across the fan inlet;

a ram air fan motor operably connected to the ram air fan;

a blower operably connected to the ram air fan, the blower configured to redirect a cooling flow across the ram air fan motor from a substantially axially directed flow to a substantially radially directed flow thereby increasing the cooling flow across the ram air fan motor, the blower disposed upstream of the ram air fan, relative to a flow direction into the fan inlet; and

a plurality of cooling openings extending through the ram air fan hub to allow cooling flow from the ram air fan motor therethrough.

8. A method of cooling a ram air fan assembly comprising:

providing a ram air fan disposed at a fan inlet and a ram air fan motor operably connected to the ram air fan;

urging a cooling flow toward the ram air fan motor;

directing the cooling flow across the ram air fan motor thus removing thermal energy from the ram air fan motor via the cooling flow;

urging the cooling flow through a plurality of cooling openings in the ram air fan toward a blower operably connected to the ram air fan motor; and

flowing the cooling flow across the blower, thus directing the cooling flow substantially radially outwardly toward the fan inlet, the blower disposed upstream of the ram air fan, relative to a flow direction into the fan inlet.

9. The method of claim 8, wherein flowing the cooling flow across the blower comprises flowing the cooling flow across a plurality of blower blades disposed at a blower hub thereby directing the cooling flow substantially radially outwardly.

10. The method of claim 8, further comprising:

urging the cooling flow across a stator of the ram air fan motor; and

removing thermal energy from the stator via the cooling flow.

11. The method of claim 8, further comprising urging the cooling flow into the fan inlet.

12. The method of claim 11, wherein the cooling flow is urged by the ram air fan.

13. The method of claim 8, further comprising directing the cooling flow toward the ram air fan motor via an inlet header.