Method for dispensing fluid from an infusion pump system

• US 8,480,623 B2
• Filed: 09/14/2012
• Issued: 07/09/2013
• Est. Priority Date: 09/26/2005
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Asante Solutions, Inc
• Inventors: Mernoe, Morten, Wenger, Mitchell, Causey, James, Kirschen, Todd
• Primary Examiner(s): Lucchesi, Nicholas D
• Assistant Examiner(s): KOO, BENJAMIN K
• Application Number:
  US13/616,303
• Publication Number:
  US 20130046276A1
• Time in Patent Office: 298 Days
• Field of Search: 604/890.1, 604/151, 604/152, 604/131
• US Class Current: 604/131
• CPC Class Codes: A61M 2005/14506 mechanically driven, e.g. spring or clockwork
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 2205/8212 with means or measures taken for minimising energy consumption
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/1454 spring-actuated, e.g. by a clockwork
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump

Abstract

Some embodiments of an infusion pump device may include a drive system that accurately and incrementally dispenses fluid from the pump device in a controlled manner. Particular embodiments of the drive system may include a rotational motor that is coupled to a string member, which is used to adjust a pawl relative to a ratchet body. In such circumstances, the drive system can provide a reliable and compact infusion pump device that accurately dispenses the desired volume of fluid.

Claims

1. A method of controlling a medical infusion pump system, comprising:

receiving via a user interface of a controller device user input related to dispensing medicine, the controller device being removably attachable to a pump device to form a mechanical connection and an electrical connection between the pump device and the controller device;

activating a battery-powered motor of a pump drive system housed inside the pump device to rotate one or more full rotations in response to one or more electrical signals communicated from the controller device via the electrical connection, the pump drive system further comprising;

a piston rod, and a mechanism to advance the piston rod toward the medicine housed in the pump device, the mechanism comprising a pawl and a ratchet member, the pawl positioned to engage one or more teeth of the ratchet member, wherein the pawl is adjustable between a first position and a second position to move the ratchet member in a forward direction so as to cause the piston rod to advance toward the medicine, wherein the one or more full rotations of the battery-powered motor cause the pawl to adjust toward one of the first position or the second position; and

advancing the piston rod to dispense a portion of the medicine from the pump device.

2. The method of claim 1, wherein the step of activating a battery-powered motor comprises activating the battery-powered motor to rotate one or more full rotations in a first rotational direction and one or more full rotations in a second rotational direction.

3. The method of claim 1, wherein the pump drive system further includes a bias member coupled to the pawl to drive the pawl toward the second position and move the ratchet member in the forward direction.

4. The method of claim 1, wherein the piston rod of the pump drive system comprises a flexible piston rod that is advanced in a longitudinal direction by an incremental distance in response to movement of the ratchet member in the forward direction.

5. The method of claim 1, wherein the pump drive system comprises a string member coupled to the output of the battery-powered motor and coupled to the pawl.

6. The method of claim 5, wherein the string member is twisted by the one or more rotations of the output of the motor and thereby urges the pawl toward the reset position.

7. The method of claim 5, wherein the one or more rotations by the output of the motor causes the string member to apply a tension force to the pawl.

8. The method of claim 1, wherein the pawl comprises a pivotable body and the ratchet member comprises a ratchet wheel having said teeth along an outer periphery of the ratchet wheel.

9. The method of claim 5, wherein the string member comprises braided filaments that are braided around a centrally disposed thin wire.

10. The method of claim 9, wherein the braided filaments of the string member generate a tension force to adjust the pawl when the string member is twisted by the one or more rotations of the output of the motor.

11. The method of claim 5, wherein the string member is arranged in a loop around two or more guide structures.

12. The method of claim 11, wherein the loop is shortened in length when the string member is twisted by the one or more rotations of the motor.

13. The method of claim 11, wherein at least one of the guide structures is fixedly positioned relative to the rotational motor.

14. The method of claim 11, wherein at least one of the guide structures is fixedly positioned relative to the pawl.

15. The method of claim 11, wherein the one or more rotations by the motor causes a portion of the string member between the rotational motor and the guide structures to be twisted.

16. The method of claim 5, wherein the string member comprises a flexible member capable of transmitting a tension force.

17. The method of claim 16, wherein the flexible member is selected from the group consisting of a braided filament structure, a monofilament string structure, and a tape structure.

18. A method of controlling a medical infusion pump system, comprising:

receiving via a user interface of infusion pump system user input related to dispensing medicine, the infusion pump system comprising control circuitry configured to communicate one or more electrical signals that cause a pump drive system to activate, the infusion pump system comprising a portable housing that houses at least a portion of the pump drive system and that defines an exterior opening through which a medicine cartridge is slidably received into the portable housing, the infusion pump system comprising a cap device that mechanically mates with the portable housing so as to cover the exterior opening and retain the medicine cartridge inside the portable housing, wherein the cap device comprises a piercing member that penetrates a first end region of the medicine cartridge while the pump drive system contacts a plunger of the medicine cartridge at a second end region of the medicine cartridge that is axially opposite from the first end region of the medicine cartridge;

activating a battery-powered motor of a pump drive system housed inside the portable housing to rotate one or more full rotations in response to the one or more electrical signals communicated from the control circuitry, the pump drive system further comprising;

a piston rod, and a mechanism to advance the piston rod toward the plunger of the medicine cartridge retained inside the portable housing, the mechanism comprising a pawl and a ratchet member, the pawl positioned to engage one or more teeth of the ratchet member, wherein the pawl is adjustable between a first position and a second position to move the ratchet member in a forward direction so as to cause the piston rod to advance toward the plunger of the medicine cartridge retained inside the portable housing, wherein the one or more full rotations of the battery-powered motor cause the pawl to adjust toward one of the first position or the second position; and

advancing the piston rod to dispense a portion of medicine from the medicine cartridge and through the cap device of the infusion pump system.

19. The method of claim 18, wherein the step of activating a battery-powered motor comprises activating the battery-powered motor to rotate one or more full rotations in a first rotational direction and one or more full rotations in a second rotational direction.

20. The method of claim 18, wherein the pump drive system further includes a bias member coupled to the pawl to drive the pawl toward the second position and move the ratchet member in the forward direction.

21. The method of claim 18, wherein the piston rod of the pump drive system comprises a flexible piston rod that is advanced in a longitudinal direction by an incremental distance in response to movement of the ratchet member in the forward direction.

22. The method of claim 18, wherein the step of receiving the user input comprises receiving the user input via the user interface positioned on a controller device that is removably attachable to the portable housing to form an electrical connection between the pump drive system and the controller device.

23. The method of claim 18, wherein the pump drive system comprises a string member coupled to the output of the battery-powered motor and coupled to the pawl.

24. The method of claim 18, wherein the pawl comprises a pivotable body and the ratchet member comprises a ratchet wheel having said teeth along an outer periphery of the ratchet wheel.