Surgical access apparatus and method

• US 8,496,581 B2
• Filed: 03/15/2012
• Issued: 07/30/2013
• Est. Priority Date: 10/19/2000
• Status: Expired due to Term

• Current Assignee: Applied Medical Resources Corporation (Applied Medical Corporation)
• Original Assignee: Applied Medical Resources Corporation (Applied Medical Corporation)
• Inventors: Ewers, Richard C., Brustad, John R., Pingleton, Edward D., Hilal, Nabil, Dulak, Gary R., Adlparvar, Payam, Bowes, Robert R.
• Primary Examiner(s): NGUYEN, TUAN VAN
• Application Number:
  US13/421,730
• Publication Number:
  US 20120184821A1
• Time in Patent Office: 502 Days
• Field of Search: 606/108, 606/191, 606/213, 606205-207, 60416401-16411, 604/165, 604/166, 604/167, 604/246, 604/247, 604/250, 604/264, 600/206, 600/208
• US Class Current: 600/208
• CPC Class Codes: A61B 17/0218 for minimally invasive surgery A61B17/0281, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/0293 with ring member to support retractor elements
• CPC Class Codes: A61B 17/3423 Access ports, e.g. toroid shape introducers for instruments or hands access sites for liquids A61M39/0247
• CPC Class Codes: A61B 17/3474 Insufflating needles, e.g. Veress needles
• CPC Class Codes: A61B 17/3498 Valves therefor, e.g. flapper valves, slide valves haemostasis valves A61M39/06; check valves A61M39/24
• CPC Class Codes: A61B 2017/00265 Hand assisted surgery, i.e. minimally invasive surgery with at least part of an assisting hand inside the body
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/3419 Sealing means between cannula and body
• CPC Class Codes: A61B 2017/3445 used as instrument channel for multiple instruments catheters A61B2017/22072
• CPC Class Codes: A61B 2017/3492 against the outside of the body
• CPC Class Codes: A61M 13/003 Blowing gases other than for carrying powders, e.g. for inflating, dilating or rinsing

Abstract

A device includes an access port adapted to permit access of at least one surgical instrument into a patient. The access port includes a proximal portion, a distal portion, and an intermediate portion monolithically formed of a flexible material. At least one opening extends through the access port. The proximal portion includes a proximal flange. The distal portion includes a distal flange. The intermediate portion includes an outer surface and at least one inner surface. The access port is adapted to form a perimeter seal when the proximal flange is disposed exteriorly and the distal flange is disposed interiorly. The access port is adapted to form a seal with the at least one surgical instrument positioned through the access port. The intermediate portion conforms to the surface of the surgical instrument positioned through the at least one opening and forms the seal between the inner surface and the surgical instrument.

Claims

1. A surgical access device, comprising:

a non-inflatable access port sized to span a thickness of an abdominal wall of a patient and adapted to permit access of at least one surgical instrument through an incision in the abdominal wall of the patient and into an abdominal cavity, wherein the access port comprises a proximal portion, a distal portion, and an intermediate portion between the proximal portion and the distal portion, wherein an opening extends through the access port between the proximal portion and the distal portion, and

a surgical instrument, wherein the surgical instrument is a trocar having a valve structure configured to inhibit the escape of gas through the trocar when in use in an operative position,

wherein the proximal portion comprises a proximal flange having a proximal flange diameter, wherein the proximal portion has a proximal surface portion and a distal surface portion, wherein the proximal surface portion at least partially defines a concave area,

wherein the distal portion comprises a distal flange having a distal flange diameter,

wherein the proximal flange, the distal flange, and the intermediate portion are monolithically formed of an elastomeric material, wherein the intermediate portion comprises an outer surface and at least one inner surface, the outer surface has a diameter that is less than the proximal and distal flange diameters, the inner surface at least partially defines the opening, and

wherein the access port is sized and adapted to be disposed within the abdominal wall in an operative position, wherein disposition of the access port within the abdominal wall maintains the access port in the operative position and forms a perimeter seal between the outer surface and the abdominal wall when the intermediate portion is disposed across the incision and positioned within the incision with the proximal flange disposed exteriorly of the abdominal wall and the distal flange disposed interiorly of the abdominal wall, and wherein the access port is adapted to form a seal with the surgical instrument positioned through the access port, wherein the intermediate portion conforms to the surface of the surgical instrument positioned through the opening and forms the seal between the inner surface and the surgical instrument.

2. The device of claim 1, wherein the opening accommodates a wide range of instrument sizes.

3. The device of claim 1, wherein the access port is adapted to maintain a sealing relationship with a plurality of instruments positioned through the access port while accommodating relative movement between the plurality of instruments.

4. The device of claim 1, wherein the proximal flange diameter is equal to the distal flange diameter.

5. The device of claim 1, wherein the elastomeric material comprises a thermoplastic elastomer.

6. The device of claim 1, wherein the elastomeric material comprises a triblock copolymer.

7. The device of claim 1, wherein the elastomeric material comprises a foaming agent.

8. The device of claim 1, wherein the access port has a single opening.

9. The device of claim 1, wherein the access port is adapted to form a seal with a trocar positioned through the access port.

10. The device of claim 1, comprising a trocar configured for placement through a further opening in the access port.

11. The device of claim 1, further comprising an insufflation device adapted to deliver insufflation gas to the abdominal cavity to pressurize the abdominal cavity with the insufflation gas.

12. A surgical access device, comprising:

a non-inflatable access port sized to span a thickness of an abdominal wall of a patient and adapted to permit access of at least one surgical instrument through an incision in the abdominal wall of the patient and into an abdominal cavity, wherein the access port comprises a proximal portion, a distal portion, and an intermediate portion between the proximal portion and the distal portion, wherein an opening extends through the access port between the proximal portion and the distal portion, and

a surgical instrument, wherein the surgical instrument is a trocar having a valve structure configured to inhibit the escape of gas through the trocar when in use in an operative position,

wherein the proximal portion comprises a proximal flange having a proximal flange diameter, wherein the proximal portion has a proximal surface portion and a distal surface portion, wherein the proximal surface portion at least partially defines a concave area,

wherein the distal portion comprises a distal flange having a distal flange diameter,

wherein the proximal flange, the distal flange, and the intermediate portion are monolithically formed of an elastomeric material, wherein the intermediate portion comprises an outer surface and at least one inner surface, the outer surface has a diameter that is less than the proximal and distal flange diameters, the inner surface at least partially defines the opening, wherein the elastomeric material of the intermediate portion extends between the outer surface and the at least one inner surface, wherein the elastomeric material comprises a thermoplastic elastomer, and

wherein disposition of the access port within the abdominal wall maintains the access port in an operative position with the intermediate portion exerting a force on the incision forming a seal between the elastomeric material and the abdominal wall when positioned within the incision with the proximal flange disposed exteriorly of the abdominal wall and the distal flange disposed interiorly of the abdominal wall, and wherein the access port is adapted to form a seal with the surgical instrument positioned through the access port, wherein the elastomeric material conforms to the surface of the surgical instrument positioned through the opening and forms the seal within the intermediate portion between the proximal flange and the distal flange.

13. The device of claim 12, wherein the thermoplastic elastomer comprises a triblock copolymer.

14. The device of claim 13, wherein the triblock copolymer comprises Styrene-Ethylene/Butylene-Styrene.

15. The device of claim 13, wherein the thermoplastic elastomer comprises an oil.

16. The device of claim 15, wherein the thermoplastic elastomer comprises a foaming agent.

17. The device of claim 12, wherein the opening is configured to self seal in the absence of any instrument extending through the opening.

18. The device of claim 12, wherein the proximal surface portion has a proximal surface area, and the distal portion comprises a distal surface portion having a distal surface area less than the proximal surface area.

19. The device of claim 16, wherein a second instrument is configured for placement through a second opening in the access port.

20. The device of claim 12, further comprising an insufflation device adapted to deliver insufflation gas to the abdominal cavity to pressurize the abdominal cavity with the insufflation gas.

21. A surgical access device, comprising:

a non-inflatable access port and an instrument, wherein the access port is sized to span a thickness of an abdominal wall of a patient and adapted to permit access of the instrument through an opening in the patient and into a body cavity, wherein the access port comprises a proximal portion, a distal portion, and an intermediate portion between the proximal portion and the distal portion, wherein a channel extends through the access port between the proximal portion and the distal portion,

wherein the proximal portion comprises a proximal flange having a proximal flange diameter, wherein the proximal portion has a proximal surface portion having a proximal surface area, wherein at least a portion of the proximal surface area defines a concave area,

wherein the distal portion comprises a distal flange having a distal flange diameter, wherein the distal portion has a distal surface portion having a distal surface area,

wherein the proximal flange, the distal flange, and the intermediate portion are monolithically formed of an elastomeric material, wherein the intermediate portion comprises an outer surface and an inner surface, the outer surface has a diameter that is less than the proximal and distal flange diameters, the inner surface at least partially defines the channel,

wherein the access port is configured to be positioned within the opening in the patient with the intermediate portion disposed across the opening with the proximal flange disposed exteriorly of the opening and the distal flange disposed interiorly of the opening, wherein disposition of the intermediate portion within the opening provides a compressive force between the access port and the opening, and the instrument is a trocar configured to be positioned through the channel of the access port, wherein the trocar has a valve structure configured to inhibit the escape of gas through the trocar when in use in an operative position, wherein the intermediate portion is adapted to provide a seal with the surface of the instrument.

22. The device of claim 21, wherein the distal surface area is less than the proximal surface area.

23. The device of claim 21, further comprising an insufflation device adapted to deliver insufflation gas to the body cavity to pressurize the body cavity with the insufflation gas.