Mirror assembly for vehicle

• US 8,508,831 B2
• Filed: 04/22/2010
• Issued: 08/13/2013
• Est. Priority Date: 04/23/2009
• Status: Active Grant

• Current Assignee: Magna Mirrors of America Incorporated (Magna International Incorporated)
• Original Assignee: Magna Mirrors of America Incorporated (Magna International Incorporated)
• Inventors: De Wind, Darryl P., Baur, Michael J., Perkins, Timothy G.
• Primary Examiner(s): Ben, Loha
• Application Number:
  US13/265,613
• Publication Number:
  US 20120038964A1
• Time in Patent Office: 1,209 Days
• Field of Search: 359/265, 359/267, 359/245, 359/871, 359/872, 359/843, 359/844, 340/815.4, 340/425.5, 701/36
• US Class Current: 359/267
• CPC Class Codes: B24B 13/00 Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor edging optical work, e.g. lenses, prisms B24B9/14
• CPC Class Codes: B24B 49/00 Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation B24B33/06, B24B37/005 take precedence; if applicable to other machine tools, B23Q15/00 - B23Q17/00 take precedence
• CPC Class Codes: B24B 51/00 Arrangements for automatic control of a series of individual steps in grinding a workpiece if applicable to other machine tools, G05B takes precedence
• CPC Class Codes: B24B 9/02 characterised by a special design with respect to properties of materials specific to articles to be ground
• CPC Class Codes: B24B 9/08 of glass
• CPC Class Codes: B60R 1/04 mounted inside vehicle B60R1/025, B60R1/08 take precedence
• CPC Class Codes: B60R 1/086 using a mirror angularly movable between a position of use and a non-glare position reflecting a dark field to the user, e.g. situated behind a transparent glass used as low-reflecting surface; Wedge-shaped mirrors
• CPC Class Codes: B60R 1/088 using a cell of electrically changeable optical characteristic, e.g. liquid-crystal or electrochromic mirrors
• CPC Class Codes: B60R 1/12 Mirror assemblies combined with other articles, e.g. clocks
• CPC Class Codes: B60R 1/1207 with lamps; with turn indicators
• CPC Class Codes: C03C 17/06 with metals C03C17/34, C03C17/44 take precedence
• CPC Class Codes: C03C 2217/25 Metals
• CPC Class Codes: C03C 2218/31 Pre-treatment
• CPC Class Codes: G02B 5/08 Mirrors vehicle mirrors involving special optical features B60R1/08
• CPC Class Codes: G02B 7/182 for mirrors
• CPC Class Codes: G02F 1/153 Constructional details
• CPC Class Codes: G02F 1/157 Structural association of cells with optical devices, e.g. reflectors or illuminating devices
• CPC Class Codes: G02F 1/161 Gaskets; Spacers; Sealing of cells; Filling or closing of cells

Abstract

A vehicular rearview mirror assembly includes a mirror casing, a reflective element and a mounting assembly for adjustably mounting the mirror assembly at a portion of the equipped vehicle. The reflective element has a front surface and a rear surface and a perimeter edge about its periphery and extending between the front and rear surfaces. The front surface generally faces a driver of the vehicle when the mirror assembly is normally mounted in the equipped vehicle. The rear surface of the reflective element may be attached to an attachment surface of an attachment plate or of the mirror casing to secure the reflective element relative to the mirror casing. The perimeter edge of the reflective element may be exposed and viewable by the driver of the vehicle when the reflective element is attached to the attachment surface and when the mirror assembly is normally mounted in the equipped vehicle.

Claims

1. An interior rearview mirror assembly for a vehicle, said interior rearview mirror assembly comprising:

a mirror casing;

a reflective element;

wherein said reflective element comprises one of (i) a prismatic interior reflective element and (ii) an electro-optic interior reflective element;

wherein said reflective element comprises a glass substrate having a front surface and a rear surface and a perimeter edge about a periphery of said glass substrate of said reflective element and extending between said front and rear surfaces, said front surface generally facing a driver of a vehicle when said interior rearview mirror assembly is normally mounted in a vehicle equipped with said interior rearview mirror assembly;

wherein said perimeter edge of said glass substrate of said reflective element is exposed to and is viewable by the driver of the equipped vehicle when said interior rearview mirror assembly is normally mounted in the equipped vehicle; and

wherein said perimeter edge of said glass substrate comprises a curved surface disposed between said front surface and said mirror casing.

2. The interior rearview mirror assembly of claim 1, wherein said reflective element comprises a prismatic interior reflective element and wherein said reflective element is attached at an attachment surface of said mirror casing.

3. The interior rearview mirror assembly of claim 1, wherein said reflective element comprises a prismatic interior reflective element and wherein said reflective element is attached at an attachment surface of an attachment plate that is attached to said mirror casing.

4. The interior rearview mirror assembly of claim 1, wherein said perimeter edge of said glass substrate comprises a generally rounded surface disposed between said front surface and said mirror casing.

5. The interior rearview mirror assembly of claim 1, wherein said perimeter edge of said glass substrate of said reflective element is generally co-planar with a side wall of said mirror casing.

6. The interior rearview mirror assembly of claim 1, wherein said reflective element comprises a prismatic interior reflective element and wherein said glass substrate comprises a mirror reflector established at said rear surface of said glass substrate.

7. The interior rearview mirror assembly of claim 6, further comprising a toggle device for adjusting a reflectivity of said prismatic interior reflective element, wherein said prismatic interior reflective element is attached at an attachment surface and wherein said attachment surface comprises a pair of spaced apart attachment surfaces and a central cavity formed between said attachment surfaces, said toggle device being at least partially received in said central cavity.

8. The interior rearview mirror assembly of claim 1, wherein said reflective element comprises an electro-optic interior reflective element, and wherein said glass substrate comprises a front substrate of said electro-optic interior reflective element and said electro-optic interior reflective element comprises a rear substrate and an electro-optic medium sandwiched between said front and rear substrates and bounded by a perimeter seal, and wherein said rear substrate has a mirror reflector established at a surface thereof.

9. The interior rearview mirror assembly of claim 8, wherein said front substrate has larger cross dimensions relative to said rear substrate so that said front substrate extends beyond corresponding edges of said rear substrate, and wherein said rear substrate is received at a forward portion of said mirror casing.

10. The interior rearview mirror assembly of claim 8, wherein said front substrate has a perimeter band established along a perimeter region of said rear surface of said front substrate to render covert said perimeter seal to a person viewing said interior rearview mirror assembly when said interior rearview mirror assembly is normally mounted in the equipped vehicle.

11. The interior rearview mirror assembly of claim 10, wherein said perimeter band comprises a reflective perimeter band.

12. The interior rearview mirror assembly of claim 1, wherein said mirror casing comprises a recessed portion rearward of said reflective element.

13. The interior rearview mirror assembly of claim 1, wherein said glass substrate has a substantially opaque perimeter band established along a perimeter region of said rear surface of said glass substrate.

14. The interior rearview mirror assembly of claim 13, wherein said perimeter band comprises a reflective perimeter band.

15. An interior rearview mirror assembly for a vehicle, said interior rearview minor assembly comprising:

a minor casing;

a reflective element, wherein said reflective element comprises a prismatic interior reflective element;

wherein said prismatic interior reflective element comprises a glass substrate having a front surface and a rear surface and a perimeter edge about a periphery of said prismatic interior reflective element and extending between said front and rear surfaces, said glass substrate having a mirror reflector established at said rear surface, said front surface generally facing a driver of a vehicle when said interior rearview mirror assembly is normally mounted in a vehicle equipped with said interior rearview mirror assembly; and

wherein said mirror casing comprises a generally planar attachment surface unitarily formed with outer surfaces of said mirror casing, and wherein said prismatic interior reflective element is attached to at said attachment surface of said mirror casing to secure said reflective element to said mirror casing.

16. The interior rearview mirror assembly of claim 15, wherein said prismatic interior reflective element is adhered to said attachment surface of said minor casing.

17. The interior rearview mirror assembly of claim 16, wherein said mirror casing comprises a pair of spaced apart attachment surfaces and a central portion formed between said attachment surfaces, and wherein a mounting assembly attaches at said mirror casing at said central portion for mounting said interior rearview mirror assembly at an interior portion of the equipped vehicle.

18. The interior rearview minor assembly of claim 15 further including a bezel portion that encompasses said perimeter edge of said glass substrate of said prismatic interior reflective element and that attaches to a forward perimeter region of said minor casing.

19. The interior rearview mirror assembly of claim 15, wherein said perimeter edge of said glass substrate of said prismatic interior reflective element is exposed to and is viewable by the driver of the vehicle when said prismatic interior reflective element is attached at said attachment surface and when said interior rearview mirror assembly is normally mounted in the equipped vehicle.

20. The interior rearview mirror assembly of claim 19, wherein said perimeter edge of said glass substrate comprises a curved surface disposed between said front surface of said glass substrate and said mirror casing.

21. The interior rearview mirror assembly of claim 19, wherein said perimeter edge of said glass substrate comprises a generally rounded surface disposed between said front surface and said mirror casing.

22. The interior rearview mirror assembly of claim 21, wherein said perimeter edge of said glass substrate is generally co-planar with a side wall of said mirror casing when said prismatic interior reflective element is attached at said attachment surface.

23. An interior rearview mirror assembly for a vehicle, said interior rearview mirror assembly comprising:

a mirror casing;

an attachment plate having a generally planar attachment surface;

a reflective element;

wherein said reflective element comprises one of (i) a prismatic interior reflective element and (ii) an electro-optic interior reflective element;

wherein said reflective element comprises a glass substrate having a front surface and a rear surface and a perimeter edge about a periphery of said glass substrate and extending between said front and rear surfaces, said front surface generally facing a driver of a vehicle when said interior rearview mirror assembly is normally mounted in a vehicle equipped with said interior rearview mirror assembly;

wherein said generally planar attachment surface of said attachment plate is adhered at said reflective element and wherein perimeter regions of said glass substrate of said reflective element extend radially outward and beyond perimeter regions of said attachment plate to establish overhang regions around the periphery of said reflective element;

wherein said mirror casing is attached to said attachment plate at said perimeter regions of said attachment plate, and wherein, when said mirror casing is attached to said attachment plate, a forward edge portion of said mirror casing is received at said overhang regions and said perimeter edge of said glass substrate of said reflective element is generally flush with an outer surface of said mirror casing and is exposed to and is viewable by the driver of the vehicle when said interior rearview mirror assembly is naturally mounted in the equipped vehicle; and

wherein said perimeter edge of said glass substrate comprises a curved surface disposed between said front surface of said glass substrate and said mirror casing.

24. The interior rearview mirror assembly of claim 23, wherein said attachment plate has an attaching flange around its periphery and wherein said attaching flange is at least partially received in said mirror casing when said mirror casing is attached to said attachment plate, and wherein said forward edge portion of said mirror casing is attached to said attaching flange to attach said mirror casing to said attachment plate.

25. The interior rearview mirror assembly of claim 24, wherein said forward edge portion of said mirror casing is one of (a) adhered to said attaching flange to attach said mirror casing to said attachment plate and (b) snapped to said attaching flange to attach said mirror casing to said attachment plate.

26. The interior rearview mirror assembly of claim 23, wherein said perimeter edge of said glass substrate comprises a generally rounded surface disposed between said front surface and said mirror casing.

27. The interior rearview mirror assembly of claim 23, wherein said reflective element comprises a prismatic interior reflective element and wherein said glass substrate comprises a mirror reflector on said rear surface of said glass substrate.

28. The interior rearview mirror assembly of claim 23, wherein said reflective element comprises an electro-optic interior reflective element, and wherein said glass substrate comprises a front substrate of said electro-optic interior reflective element and said electro-optic interior reflective element comprises a rear substrate and an electro-optic medium sandwiched between said front and rear substrates and bounded by a perimeter seal, and wherein said rear substrate has a mirror reflector established at a surface thereof.

29. The interior rearview mirror assembly of claim 28, wherein said front substrate has larger cross dimensions relative to said rear substrate so that said front substrate extends beyond corresponding edges of said rear substrate, and wherein said rear substrate is received at a forward portion of said mirror casing.

30. The interior rearview mirror assembly of claim 29, wherein said front substrate has a perimeter band established along a perimeter region of said rear surface of said front substrate to render covert said perimeter seal to a person viewing said interior rearview mirror assembly when said interior rearview mirror assembly is normally mounted in the equipped vehicle.

31. The interior rearview mirror assembly of claim 23, wherein said glass substrate has a substantially opaque perimeter band established along a perimeter region of said rear surface of said glass substrate.

32. The interior rearview mirror assembly of claim 31, wherein said perimeter band comprises a reflective perimeter band.

33. An interior rearview mirror assembly for a vehicle, said interior rearview mirror assembly comprising:

a mirror casing;

a reflective element;

wherein said reflective element comprises a prismatic interior reflective element;

wherein said reflective element comprises a glass substrate having a front surface and a rear surface and a perimeter edge about a periphery of said glass substrate of said reflective element and extending between said front and rear surfaces, said front surface generally facing a driver of a vehicle when said interior rearview mirror assembly is normally mounted in a vehicle equipped with said interior rearview mirror assembly;

wherein said perimeter edge of said glass substrate of said reflective element is exposed to and is viewable by the driver of the equipped vehicle when said interior rearview mirror assembly is normally mounted in the equipped vehicle; and

wherein said perimeter edge of said glass substrate comprises a generally rounded surface disposed between said front surface and said mirror casing.

34. The interior rearview mirror assembly of claim 33, wherein said reflective element is attached at an attachment surface of one of (i) said mirror casing and (ii) an attachment plate that is attached to said mirror casing.

35. The interior rearview mirror assembly of claim 34, further comprising a toggle device for adjusting a reflectivity of said prismatic interior reflective element, and wherein said attachment surface comprises a pair of spaced apart attachment surfaces and a central cavity formed between said attachment surfaces, said toggle device being at least partially received in said central cavity.

36. The interior rearview mirror assembly of claim 33, wherein said glass substrate comprises a minor reflector established at said rear surface of said glass substrate.

37. An interior rearview mirror assembly for a vehicle, said interior rearview mirror assembly comprising:

a mirror casing;

a reflective element;

wherein said reflective element comprises an electrochromic interior reflective element;

wherein said reflective element comprises a front substrate and a rear substrate and an electrochromic medium sandwiched between said front and rear substrates and bounded by a perimeter seal, and wherein said rear substrate has a mirror reflector established at a surface thereof;

wherein said front substrate has a front surface and a rear surface and a perimeter edge about a periphery of said front substrate and extending between said front and rear surfaces, said front surface generally facing a driver of a vehicle when said interior rearview mirror assembly is normally mounted in a vehicle equipped with said interior rearview mirror assembly;

wherein said perimeter edge of said front substrate of said reflective element is exposed to and is viewable by the driver of the equipped vehicle when said interior rearview mirror assembly is normally mounted in the equipped vehicle; and

wherein said perimeter edge of said front substrate comprises a generally rounded surface disposed between said front surface and said mirror casing.

38. The interior rearview mirror assembly of claim 37, wherein said front substrate has larger cross dimensions relative to said rear substrate so that said front substrate extends beyond corresponding edges of said rear substrate.

39. The interior rearview mirror assembly of claim 38, wherein said rear substrate is received at a forward portion of said mirror casing.

40. The interior rearview mirror assembly of claim 37, wherein said front substrate has a perimeter band established along a perimeter region of said rear surface of said front substrate to render covert said perimeter seal to a person viewing said interior rearview mirror assembly when said interior rearview mirror assembly is normally mounted in the equipped vehicle.

41. The interior rearview mirror assembly of claim 40, wherein said perimeter band comprises a reflective perimeter band.