Circuit interrupter device with self-test function

• US 8,513,964 B2
• Filed: 11/09/2010
• Issued: 08/20/2013
• Est. Priority Date: 07/06/2010
• Status: Active Grant

• Current Assignee: Cheng-Li Li
• Original Assignee: Shanghai Ele Manufacturing Corporation
• Inventors: Li, Cheng-li, Yue, Guo-Ian
• Primary Examiner(s): TANG, MINH NHUT
• Application Number:
  US12/942,948
• Publication Number:
  US 20120007621A1
• Time in Patent Office: 1,015 Days
• Field of Search: None
• US Class Current: 324/750.3
• CPC Class Codes: H01H 71/04 Means for indicating condition of the switching device by means of an auxiliary contact H01H71/46
• CPC Class Codes: H01H 83/04 with testing means for indicating the ability of the switch or relay to function properly
• CPC Class Codes: H01H 83/144 with differential transformer
• CPC Class Codes: H02H 3/044 Checking correct functioning of protective arrangements, e.g. by simulating a fault for differential current circuit breakers H02H3/335
• CPC Class Codes: H02H 3/335 the main function being self testing of the device

Abstract

A ground fault circuit interrupter (GFCI) device with self-test function includes: hot and neutral conducting circuits; an fault detection circuit responsive to a fault in the hot and neutral conducting circuits to generate a fault detection signal; a signal driving circuit responsive to the fault detection signal to generate a drive signal; a disconnecting mechanism for disconnecting electrical connections in the hot and the neutral conducting circuits when the drive signal exceeds a predetermined level; a self-test circuit for generating a self-test signal according to a predetermined time period and when an alternating current of the power source passes zero points, generating an evaluation result based on the self-test signal and a feedback signal of a fault detection signal corresponding to the self-test signal, and generating error signals if the evaluation result indicates a circuit error; and a device-state indicator circuit for generating alarms based on the error signals.

Claims

1. A circuit interrupter device comprising:

a hot conducting circuit and a neutral conducting circuit for connecting to a power source;

a fault detection circuit, coupled to the hot conducting circuit and the neutral conducting circuit, being responsive to at least a fault in the hot conducting circuit and the neutral conducting circuit to generate a first fault detection signal;

a signal driving circuit, coupled to the fault detection circuit, being responsive to the first fault detection signal to generate a drive signal;

a disconnecting mechanism, coupled to the signal driving circuit, for disconnecting an electrical connection in the hot conducting circuit and the neutral conducting circuit when the drive signal exceeds a predetermined level;

a self-test circuit, coupled to the fault detection circuit and the signal driving circuit, for generating a self-test signal according to a predetermined time period and when an alternating current of the power source passes zero points, generating an evaluation result based on the self-test signal and a feedback signal of a second fault detection signal corresponding to the self-test signal, and generating one or more error signals if the evaluation result indicates a circuit error; and

a device-state indicator circuit, coupled to the self-test circuit, for generating one or more alarms based on the one or more error signals;

wherein the self-test circuit comprises;

a zero-point sampling circuit, coupled to the hot conducting circuit and the neutral conducting circuit, for providing a zero-point sampling signal when the alternating current of the power source passes the zero points; and

a self-test signal processing circuit, coupled to the zero-point sampling circuit and the fault detection circuit, for generating the self-test signal according to the predetermined time period and in response to the zero-point sampling signal, generating the evaluation result in response to the self-test signal and the feedback signal of the second fault detection signal corresponding to the self-test signal, and generating the one or more error signals based on the evaluation result that indicates the circuit error.

2. The circuit interrupter device of claim 1, wherein the signal driving circuit includes a silicon-control rectifier (SCR), a control gate of the SCR being coupled to the fault detection circuit, the SCR being responsive to the fault detection signal to generate the drive signal.

3. The circuit interrupter device of claim 2, wherein the self-test circuit further includes an SCR-state sampling circuit, coupled to the SCR and the self-test signal processing circuit, being responsive to the second fault detection signal corresponding to the self-test signal to generate the feedback signal applied to the self-test signal processing circuit.

4. The circuit interrupter device of claim 3, wherein the SCR-state sampling circuit includes a coupling device, wherein a primary stage of the coupling device is coupled to the SCR and a secondary stage of the coupling device is coupled to the fault detection circuit and the self-test signal processing circuit, the coupling device being responsive to the fault detection signal corresponding to the self-test signal to generate the feedback signal applied to the self-test signal processing circuit.

5. The circuit interrupter device of claim 4, wherein the primary stage of the coupler device is coupled via a resistive path to a DC bias of the signal driving circuit and an anode of the SCR respectively, wherein the resistive path restricts a current through the SCR to a value smaller than a maintenance current of the SCR.

6. The circuit interrupter device of claim 2, further comprising a whole-wave rectifier bridge, wherein the anode of the SCR is connected to the rectifier bridge to receive a DC bias voltage.

7. The circuit interrupter device of claim 1, wherein the fault detection circuit includes an inductor device, wherein a first primary winding of the inductor device is coupled to the hot conducting circuit and the neutral conducting circuit, the inductor device generating the first fault detection signal in response to a fault in the first primary winding, and wherein the inductor device includes a second primary winding coupled to the self-test signal processing circuit, the inductor device generating the second fault detection signal in response to the self-test signal, wherein the self-test signal is a high-frequency pulse signal.

8. The circuit interrupter device of claim 7, wherein the second primary winding of the inductor device has multiple turns.

9. The circuit interrupter device of claim 1, wherein the device-state indicator circuit includes a light-emitting diode or a beeper.