Pouch-type rechargeable battery and its method of manufacture

• US 8,524,392 B2
• Filed: 03/19/2008
• Issued: 09/03/2013
• Est. Priority Date: 04/02/2007
• Status: Expired due to Fees

• Current Assignee: Samsung SDI Company Limited
• Original Assignee: Samsung SDI Company Limited
• Inventors: Kim, Kwangsup
• Primary Examiner(s): Ridley, Basia
• Assistant Examiner(s): Lee, James
• Application Number:
  US12/076,543
• Publication Number:
  US 20080311469A1
• Time in Patent Office: 1,994 Days
• Field of Search: 429121-347
• US Class Current: 429/185
• CPC Class Codes: H01M 10/0431 Cells with wound or folded electrodes H01M10/045 takes precedence
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/058 Construction or manufacture
• CPC Class Codes: H01M 50/119 Metals
• CPC Class Codes: H01M 50/121 Organic material
• CPC Class Codes: H01M 50/124 having a layered structure
• CPC Class Codes: H01M 50/129 with two or more layers of only organic material
• CPC Class Codes: H01M 50/178 for pouch or flexible bag cells
• CPC Class Codes: H01M 50/55 on the same side of the cell
• CPC Class Codes: H01M 50/553 Terminals adapted for prismatic, pouch or rectangular cells
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10T 29/4911 including sealing

Abstract

A pouch-type rechargeable battery and its method of manufacture includes: an electrode assembly having a resin layer attached to the outer surface of an electrode tab, and a pouch having a sealing part formed on the ends of the top and bottom thereof, housing the electrode assembly. The resin layer is positioned inside the sealing part and sealed by heat and pressure for preventing it from being exposed outside the sealing part. Thus, the pouch-type rechargeable battery is adapted to seal the resin layer in the sealing part, instead of exposing it outside the sealing part so as to reduce the longitudinal length of the battery, thereby improving the capacity of the battery.

Claims

1. A pouch-type rechargeable battery comprising:

an electrode assembly including a resin layer arranged on a surface portion of an electrode tab; and

a pouch having a front and rear end on opposite sides of the pouch, said pouch including the electrode tab drawn out through a sealing part arranged on the entire front end of the pouch, said resin layer being a portion of said sealing part, said electrode assembly being housed in the rear end of the pouch;

wherein the resin layer does not extend beyond a straight line crossing the electrode tab and passing a front end of the pouch,

wherein said seal part of said pouch includes a groove located on a surface of the front end of the pouch where the electrode tab protrudes through the pouch in a region corresponding to the resin layer of the sealing part exposing a portion of the resin layer, said groove forming an indentation in the surface of the front end of the pouch around the electrode tab and below said straight line, wherein the indentation of the groove has a curved shape with a convex curvature of the groove bent toward the rear end of the pouch where electrode assembly is housed.

2. The pouch-type rechargeable battery according to claim 1, wherein a distance in which the groove is set apart from the straight line is greater than that of the exposed portion of the resin layer.

3. The pouch-type rechargeable battery according to claim 1, wherein a front end of a pouch membrane, on a part in which the electrode tab is drawn out, is folded inside the pouch along a folding line to seal opposite sides of ends of the folded pouch membrane.

4. The pouch-type rechargeable battery according to claim 3, wherein the pouch membrane comprises an insulation layer covering upper and lower surface of a metal foil layer.

5. The pouch-type rechargeable battery according to claim 4, wherein the insulation layer has a melting point in a range of from 90°

C. to 160°

C. .

6. The pouch-type rechargeable battery according to claim 4, wherein the insulation layer comprises a polyolefin resin layer, CPP (Casted Polypropylene).