Power supply system for electrically powered vehicle and method for controlling the same

• US 8,527,126 B2
• Filed: 10/31/2008
• Issued: 09/03/2013
• Est. Priority Date: 10/31/2008
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Yamamoto, Masaya, Kato, Norihiko, Sato, Haruki
• Primary Examiner(s): MARC-COLEMAN, MARTHE Y
• Application Number:
  US12/989,364
• Publication Number:
  US 20110040436A1
• Time in Patent Office: 1,768 Days
• Field of Search: 701/22, 701/54, 701/112, 180/65.1, 180/65.21, 180/65.265, 180/65.245, 180/65.25, 180/65.28, 180/65.29, 180/65.285, 180/65.31, 903/930, 307/10.1
• US Class Current: 701/22
• CPC Class Codes: B60K 1/02 comprising more than one electric motor
• CPC Class Codes: B60K 6/32 characterised by the fuel cells
• CPC Class Codes: B60K 6/445 Differential gearing distribution type
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: B60L 58/21 having the same nominal voltage
• CPC Class Codes: B60W 10/08 including control of electric propulsion units, e.g. motors or generators
• CPC Class Codes: B60W 10/26 for electrical energy, e.g. batteries or capacitors
• CPC Class Codes: B60W 20/00 Control systems specially adapted for hybrid vehicles hybrid vehicle design, B60K6/00; electric vehicles B60L
• CPC Class Codes: B60W 20/13 in order to stay within battery power input or output limits; in order to prevent overcharging or battery depletion
• CPC Class Codes: B60W 2510/244 Charge state
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 90/40 Application of hydrogen technology to transportation, e.g. using fuel cells

Abstract

A power supply system includes a main power storage device and a plurality of sub power storage devices. A converter is connected to selected one of the sub power storage devices to convert voltage between the selected sub power storage device and an electric power feeding line bidirectionally. When a request for switching the selected sub power storage device in use is generated, a converter steps up voltage on the electric power feeding line to a predetermined voltage, and thereafter a process for switching relays is performed. The predetermined voltage is higher than any of a voltage output from the main power storage device and a voltage output from a sub power storage device to be newly connected to the converter. Further, during the process for switching connection of the relays, upper limits on electric power input/output to/from the selected sub power storage device are set to 0.

Claims

1. A power supply system for an electrically powered vehicle equipped with a motor generating power to drive the vehicle, comprising:

a main power storage device;

an electric power feeding line supplying electric power to an inverter that controls and drives said motor;

a first voltage converter provided between said electric power feeding line and said main power storage device for converting voltage therebetween bidirectionally;

a plurality of sub power storage devices provided in parallel to each other;

a second voltage converter provided between said plurality of sub power storage devices and said electric power feeding line, for converting voltage between one of said plurality of sub power storage devices and said electric power feeding line bidirectionally;

a connection unit provided between said plurality of sub power storage devices and said second voltage converter, for selectively connecting a sub power storage device selected from said plurality of sub power storage devices to said second voltage converter; and

a switching control device controlling selective connection between said plurality of sub power storage devices and said second voltage converter,

said switching control device including

a switching determination unit determining whether or not said selected sub power storage device should be switched based on states of charge of said plurality of sub power storage devices,

a step-up-voltage instruction unit instructing said first voltage converter to provide a voltage on said electric power feeding line to be a first voltage higher than a voltage output from said main power storage device and a voltage output from a sub power storage device to be connected to said second voltage converter after switching, when said switching determination unit determines that it is necessary to switch said selected sub power storage device,

a first electric power limiter unit decreasing values of upper limits on electric power input/output to/from said selected sub power storage device gradually to zero after said voltage on said electric power feeding line has reached said first voltage,

a connection switching control unit switching connection between said plurality of sub power storage devices and said second voltage converter, when said first electric power limiter unit sets said values of said upper limits on electric power input/output to zero, and

a second electric power limiter unit increasing said values of said upper limits on electric power input/output gradually to values corresponding to a state of charge of the sub power storage device newly connected to said second voltage converter after said connection switching control unit switches connection between said plurality of sub power storage devices and said second voltage converter.

2. The power supply system for an electrically powered vehicle according to claim 1, wherein said step-up-voltage instruction unit continues to instruct said first voltage converter to provide said voltage on said electric power feeding line to be said first voltage until a process for increasing said values of said upper limits on electric power input/output by said second electric power limiter unit ends.

3. The power supply system for an electrically powered vehicle according to claim 1, wherein said first voltage corresponds to a value of an upper limit on said voltage on said electric power feeding line controlled by said first voltage converter.

4. The power supply system for an electrically powered vehicle according to claim 1, wherein said switching control device further includes a third electric power limiter unit temporarily relaxing charging and discharging limits for said main power storage device in a period from when said first electric power limiter unit starts decreasing said values of said upper limits on electric power input/output to when said connection unit completes switching of connection between said plurality of sub power storage devices and said second voltage converter.

5. The power supply system for an electrically powered vehicle according to claim 1, wherein said electrically powered vehicle further includes

an internal combustion engine configured to be capable of outputting power to drive the vehicle independently of said motor, and

a traveling control unit starting said internal combustion engine when total required power for said electrically powered vehicle is greater than a sum of a value of an upper limit on electric power output from said main power storage device and the value of the upper limit on electric power output from said selected sub power storage device.

6. A method for controlling a power supply system for an electrically powered vehicle equipped with a motor generating power to drive the vehicle, said power supply system including a main power storage device, an electric power feeding line supplying electric power to an inverter that controls and drives said motor, a first voltage converter provided between said electric power feeding line and said main power storage device for converting voltage there between bidirectionally, a plurality of sub power storage devices provided in parallel to each other, a second voltage converter provided between said plurality of sub power storage devices and said electric power feeding line, for converting voltage between one of said plurality of sub power storage devices and said electric power feeding line bidirectionally, a connection unit provided between said plurality of sub power storage devices and said second voltage converter, for selectively connecting a sub power storage device selected from said plurality of sub power storage devices to said second voltage converter, and a switching control device controlling selective connection between said plurality of sub power storage devices and said second voltage converter, said method for controlling comprising the steps of:

determining, with the switching control device, whether or not said selected sub power storage device should be switched based on states of charge of said plurality of sub power storage devices;

instructing, with the switching control device, said first voltage converter to provide a voltage on said electric power feeding line to be a first voltage higher than a voltage output from said main power storage device and a voltage output from a sub power storage device to be connected to said second voltage converter after switching when said step of determining determines that it is necessary to switch said selected sub power storage device;

decreasing, with the switching control device, values of upper limits on electric power input/output to/from said selected sub power storage device gradually to zero after said voltage on said electric power feeding line has reached said first voltage;

switching, with the switching control device, connection between said plurality of sub power storage devices and said second voltage converter when said step of decreasing sets said values of said upper limits on electric power input/output to zero; and

increasing, with the switching control device, said values of said upper limits on electric power input/output gradually to values corresponding to a state of charge of the sub power storage device newly connected to said second voltage converter after said step of switching switches connection between said plurality of sub power storage devices and said second voltage converter.

7. The method for controlling a power supply system for an electrically powered vehicle according to claim 6, further comprising a step of continuing to instruct said first voltage converter to provide said voltage on said electric power feeding line to be said first voltage until a process for increasing said values of said upper limits on electric power input/output in said step of increasing ends.

8. The method for controlling a power supply system for an electrically powered vehicle according to claim 6, wherein said first voltage corresponds to a value of an upper limit on said voltage on said electric power feeding line controlled by said first voltage converter.

9. The method for controlling a power supply system for an electrically powered vehicle according to claim 6, further comprising a step of temporarily relaxing charging and discharging limits for said main power storage device in a period from when said step of decreasing starts decreasing said values of said upper limits on electric power input/output to when said connection unit completes switching of connection between said plurality of sub power storage devices and said second voltage converter.

10. The method for controlling a power supply system for an electrically powered vehicle according to claim 6, wherein

said electrically powered vehicle is further equipped with an internal combustion engine configured to be capable of outputting power to drive the vehicle independently of said motor, and

said internal combustion engine is started when a total required power for said electrically powered vehicle is greater than a sum of a value of an upper limit on electric power output from said main power storage device and the value of the upper limit on electric power output from said selected sub power storage device.