System for preventing condensation on refrigerator doors and frames

• US 8,539,783 B1
• Filed: 02/22/2010
• Issued: 09/24/2013
• Est. Priority Date: 02/11/2004
• Status: Active Grant

• Current Assignee: Supermarket Energy Technologies LLC (Supermarket Energy Solutions Incorporated)
• Original Assignee: Supermarket Energy Technologies LLC (Supermarket Energy Solutions Incorporated)
• Inventors: Bunch, John
• Primary Examiner(s): Jiang, Chen Wen
• Application Number:
  US12/710,285
• Time in Patent Office: 1,310 Days
• Field of Search: 621/50, 621/54, 621/56, 621/40, 622/48, 622/75, 165/222, 165/223, 165/230
• US Class Current: 62/154
• CPC Class Codes: A47F 3/0482 Details common to both closed and open types
• CPC Class Codes: F25B 2600/07 Remote controls
• CPC Class Codes: F25D 21/02 Detecting the presence of frost or condensate
• CPC Class Codes: F25D 21/04 Preventing the formation of frost or condensate

Abstract

An improved refrigerator energy management system removes condensation from glass refrigerator doors in an energy efficient manner by operating refrigerator frame heaters independently of refrigerator door heaters. Sensors for detecting humidity or condensation transmit data to a control unit that controls electrical current supplied to separate door and frame heater wires. Additional sensors for controlling the refrigerator lighting and monitoring the power consumption of refrigerator fans may transmit data to the control unit. A command unit may receive data from multiple control units, compile the data, and make it available over the internet to a shopkeeper monitoring the system from a remote location. The sensors, control unit, and command unit all communicate on a wireless peer-to-peer network using the ZigBee protocol.

Claims

1. A system for controlling energy usage in a refrigerator having:

a) a frame;

b) a frame heater attached to the frame;

c) a door attached to the frame; and

d) a door heater attached to the door;

the system comprising a control unit connected to the frame heater and the door heater and configured to activate and deactivate the frame heater independently of activating and deactivating the door heater,

wherein the control unit is configured to activate and deactivate the frame heater asynchronously from activating and deactivating the door heater.

2. The system of claim 1 wherein the control unit comprises:

a) a housing;

b) a coupling mounted on the housing, the coupling electrically connecting the control unit to a power source by a main power wire, to the frame heater by a frame heater wire, and to the door heater by a door heater wire;

c) a computer processor in electrical communication with the coupling; and

d) at least one transceiver in electrical communication with the computer processor.

3. The system of claim 2 further comprising a first anti-sweat sensor attached to the door and configured to send data regarding humidity near the door to the computer processor via the transceiver.

4. The system of claim 3 wherein the data regarding humidity comprises the humidity level, and wherein the computer processor is programmed to activate the door heater if the humidity level exceeds a predetermined threshold.

5. The system of claim 3 wherein the data regarding humidity comprises an input signal that is generated when the first anti-sweat sensor detects humidity that exceeds a predetermined threshold, and wherein the computer processor is programmed to activate the door heater if the input signal is received.

6. The system of claim 3 further comprising a second anti-sweat sensor attached to the frame and configured to send data regarding humidity near the frame to the control unit.

7. The system of claim 2 wherein the refrigerator further comprises at least one fan having a fan motor, the system further comprising a fan power sensor configured to detect the amperage of the fan motor and transmit data comprising the amperage to the computer processor.

8. The system of claim 7 wherein the computer processor is programmed to:

a) compare the amperage to a predetermined threshold to determine if the fan motor is working properly; and

b) send an alert signal to a computer in communication with the transceiver if the comparison indicates that there is a problem with the fan motor.

9. The system of claim 7 wherein the refrigerator comprises a floor with a drain therein, the system further comprising a water level sensor positioned near the drain and configured to alert the computer processor if the water level sensor becomes submerged in water.

10. The system of claim 2 wherein the coupling electrically connects the control unit to one or more lights by a lighting control wire, and wherein the computer processor is configured to control the lights.

11. The system of claim 10 further comprising a motion sensor positioned outside the refrigerator and configured to notify the computer processor when motion is detected, wherein controlling the lights comprises supplying or denying an electrical current to the lighting control wire based on the time of day and whether motion is detected.

12. The system of claim 11 wherein placing the lights in a “

dim”

state comprises pulsing a current supplied to the lighting control wire.

13. The system of claim 2 further comprising a command unit in communication with the control unit, the command unit comprising:

a) a microprocessor;

b) an access controller that is connected to the internet; and

c) a command transceiver that sends and receives data between one or more of the transceivers in the control unit.

14. The system of claim 13 wherein the computer processor may be programmed by inputting parameters over the internet, the parameters being transmitted to the command unit and subsequently to the computer processor.

15. The system of claim 13 wherein the command transceiver and the transceiver in the control unit with which the command transceiver communicates are wireless transceivers.

16. The system of claim 15 wherein the command unit and control unit communicate on a wireless network compliant to the IEEE 802.15.4 standard.

17. The system of claim 1 wherein the computer processor is programmed to:

a) activate the door heater at a first predetermined time for a first predetermined duration; and

b) activate the frame heater at a second predetermined time for a second predetermined duration.

18. The system of claim 17 wherein the computer processor is programmed to:

a) receive input from one or more anti-sweat sensors; and

b) override activation of the door heater at the first predetermined time based on the input.