Design-to-order performance equipment

• US 8,548,620 B2
• Filed: 12/21/2010
• Issued: 10/01/2013
• Est. Priority Date: 12/21/2009
• Status: Active Grant

• Current Assignee: Shapelogic, LLC
• Original Assignee: Shapelogic, LLC
• Inventors: Pettibone, Bruce Richard, Caballero, Carlos Horacio
• Primary Examiner(s): Shechtman, Sean P.
• Assistant Examiner(s): GARLAND, STEVEN R
• Application Number:
  US12/975,244
• Publication Number:
  US 20110153052A1
• Time in Patent Office: 1,015 Days
• Field of Search: 700/97, 700/98, 700103-105, 705/26.5, 705/27.2, 705/319, 703/1, 121/46.L
• US Class Current: 700/98
• CPC Class Codes: B33Y 50/00 Data acquisition or data processing for additive manufacturing
• CPC Class Codes: G05B 19/4097 characterised by using design data to control NC machines, e.g. CAD/CAM G05B19/4093 takes precedence
• CPC Class Codes: G06F 2111/02 CAD in a network environment, e.g. collaborative CAD or distributed simulation
• CPC Class Codes: G06F 30/13 Architectural design, e.g. computer-aided architectural design [CAAD] related to design of buildings, bridges, landscapes, production plants or roads

Abstract

Customization systems and methods are described in relation to performance devices and apparatus using a closed-loop feedback process for exploration, design and improvement of devices including performance devices. Crowdsourced knowledge bases, iterative improvements and centralized statistical, semantical and other technical analyses are employed to modify a baseline design. A baseline model defining modifications to a base device necessary to obtain a master device including modifications calculated to improve performance of the master device over the base device. Manufacturing instructions including CNC code can be produced and used to causes the production machine to manufacture the customized device. A design-to-order system is described as having of a simplified user interface, a queuing system, CAD/CAM capability and a repository of stored baseline models.

Claims

1. A method for customizing a performance device, comprising:

providing a baseline model defining modifications to a base device necessary to obtain a master device, including at least one modification calculated to improve performance of the master device over the base device;

receiving at least one change to a parameter of the baseline model from a customer;

responsive to the at least one changed parameter, modifying a plurality of other parameters in the baseline model to obtain a customized device having the improved performance of the master device, including modifying certain of the other parameters based on information received from a community of users;

providing the baseline model to the community of users, including providing metadata to the community of users, including one or more of a technical analysis, a hydrodynamic flow analysis, a computational fluid dynamics analysis and a finite element analysis, wherein certain of the community of users create other customized devices from the baseline model; and

generating manufacturing instructions, the instructions when executed by an automated production machine, causes the production machine to manufacture the customized device.

2. A method according to claim 1, wherein modifying the plurality of other parameters includes modifying certain of the other parameters based on information derived from tests performed on a different customized device.

3. A method according to claim 1, wherein the information received from the community of users includes performance information obtained from the other customized devices.

4. A method according to claim 1, wherein providing the baseline model to the community of users the method includes providing one or more of a device specification, a graphical representation of a customized device and a parametric report to the community of users.

5. A method according to claim 1, wherein providing the baseline model to the community of users the method includes providing one or more of a virtual 3D instance of the model.

6. A method according to claim 1, wherein the community of users communicates using a social network.

7. A method according to claim 6, wherein the community of users share the baseline model and customizations of the baseline model.

8. A method according to claim 7, wherein the information received from the community of users includes aggregated input from the community of users related to the baseline model and the customizations of the baseline model.

9. A method according to claim 1, wherein the manufacturing instructions comprise computer numerical control instructions.

10. A method according to claim 9, wherein the manufacturing instructions cause the production machine to manufacture the customized device by additive fabrication.

11. A method according to claim 9, wherein the manufacturing instructions include manufacturing-assistive information related to one or more of a tool path and an automated machining instruction.

12. A method for customizing a performance device, comprising:

providing a baseline model defining modifications to a base device necessary to obtain a master device, including at least one modification calculated to improve performance of the master device over the base device;

receiving at least one change to a parameter of the baseline model from a customer;

responsive to the at least one changed parameter, modifying a plurality of other parameters in the baseline model to obtain a customized device having the improved performance of the master device, including modifying certain of the other parameters based on information received from a community of users;

providing the baseline model to the community of users, including providing metadata to the community of users, including one or more of a recommendation derived from statistical analysis of sets of historic data provided by users, wherein certain of the community of users create other customized devices from the baseline model; and

generating manufacturing instructions, the instructions when executed by an automated production machine, causes the production machine to manufacture the customized device.

13. A method according to claim 12, wherein modifying the plurality of other parameters includes modifying certain of the other parameters based on information derived from tests performed on a different customized device.

14. A method according to claim 12, wherein the information received from the community of users includes performance information obtained from the other customized devices.

15. A method according to claim 12, wherein providing the baseline model to the community of users the method includes providing one or more of a device specification, a graphical representation of a customized device and a parametric report to the community of users.

16. A method according to claim 12, wherein providing the baseline model to the community of users the method includes providing one or more of a virtual 3D instance of the model.

17. A method according to claim 12, wherein the community of users communicates using a social network.

18. A method according to claim 17, wherein the community of users share the baseline model and customizations of the baseline model.

19. A method according to claim 18, wherein the information received from the community of users includes aggregated input from the community of users related to the baseline model and the customizations of the baseline model.