Alarm and diagnostics system and method for a distributed-architecture heating, ventilation and air conditioning network

• US 8,548,630 B2
• Filed: 10/21/2009
• Issued: 10/01/2013
• Est. Priority Date: 10/27/2008
• Status: Active Grant

• Current Assignee: Lennox Industries Incorporated (Lennox International Incorporated)
• Original Assignee: Lennox Industries Incorporated (Lennox International Incorporated)
• Inventors: Grohman, Wojciech
• Primary Examiner(s): Ali, Mohammad
• Assistant Examiner(s): WHITTINGTON, ANTHONY T
• Application Number:
  US12/603,508
• Publication Number:
  US 20100106809A1
• Time in Patent Office: 1,441 Days
• Field of Search: 700/276, 709/224, 715/772
• US Class Current: 700/276
• CPC Class Codes: B60H 1/00642 Control systems or circuits; Control members or indication devices for heating, cooling or ventilating devices B60H1/3201 - B60H1/3208, B60H1/3225 take precedence
• CPC Class Codes: B60H 1/0073 Control systems or circuits characterised by particular algorithms or computational models, e.g. fuzzy logic or dynamic models
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/38 Failure diagnosis
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: G05B 19/0428 Safety, monitoring G05B19/0423 takes precedence
• CPC Class Codes: G05B 2219/24048 Remote test, monitoring, diagnostic
• CPC Class Codes: G05B 2219/24058 Remote testing, monitoring independent from normal control by pc
• CPC Class Codes: G05B 2219/24123 Alarm filtering, level and direct precursor, required action, blocking condition
• CPC Class Codes: G05B 2219/25056 Automatic configuration of monitoring, control system as function of operator input, events
• CPC Class Codes: G05B 2219/25083 For each subsystem a configuration
• CPC Class Codes: G05B 2219/25199 Router brouter broadcast configuration data periodically to update control units
• CPC Class Codes: G05B 2219/25232 DCS, distributed control system, decentralised control unit
• CPC Class Codes: G05B 2219/2614 HVAC, heating, ventillation, climate control
• CPC Class Codes: G05D 23/1902 characterised by the use of a variable reference value
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

The disclosure includes an HVAC data processing and communication network and a method of manufacturing the same. In one embodiment, the HVAC data processing and communication network includes a first system device and a second system device. The first system device is configured to send and receive messages over a data bus. The second system device is configured to send configuration data associated with a configuration of the second system device to the first system device. The first system device is further configured to receive and persistently store the configuration data.

Claims

1. A method of manufacturing an HVAC data processing and communication network, comprising:

configuring a first system device to send and receive messages over a data bus;

configuring a second system device to send configuration data associated with a configuration of said second system device to said first system device;

configuring said first system device to receive and persistently store said configuration data, wherein said stored configuration data is historical configuration data of said second system device;

configuring a controller of said HVAC data processing communication network to determine if current configuration data of said second system device is flawed based on a comparison to said historical configuration data by comparing said historical configuration data to said current configuration data; and

configuring said controller to initiate a routine for correcting said current configuration data when determining said current configuration data is flawed.

2. The method as recited in claim 1, further comprising configuring a subnet controller to publish a message to said data bus directing said first device to store said historical configuration data.

3. The method as recited in claim 1, wherein said controller is a subnet controller, said method further comprising configuring said subnet controller to publish restore messages to said data bus directing said first system device to publish said historical configuration data to said data bus, and directing said second system device to recover said configuration by receiving said historical configuration data.

4. The method as recited in claim 3, wherein said subnet controller is configured to send said restore messages if said historical configuration data differs from said current configuration data.

5. The method as recited in claim 1, wherein said historical configuration data and said current configuration data include operating parameters related to operation of said second device.

6. The method as recited in claim 1, wherein said historical configuration data and said current configuration data include error codes related to operation of said second device.

7. The method as recited in claim 3, wherein said subnet controller is configured to command an interface device to provide notification to an operator when said historical configuration data differs from said current configuration data.

8. The method as recited in claim 7, wherein said notification is selected from the group consisting of:

a user interface display;

an email;

a cellular telephone message;

a personal digital assistant message; and

a television display.

9. An HVAC data processing and communication network of an HVAC system, comprising:

a first system device configured to send and receive messages over a data bus;

a second system device configured to send historical configuration data associated with a configuration of said second system device to said first system device;

wherein said first system device is further configured to receive and persistently store said historical configuration data; and

a controller configured to compare said historical configuration data to current configuration data of said second system device to determine differences therebetween and initiate a routine to correct said differences when present, said controller further configured to publish restore messages to said data bus directing said first system device to publish said historical configuration data to said data bus, and directing said second system device to recover said configuration by receiving said historical configuration data.

10. The network as recited in claim 9, wherein said controller is further configured to publish a message to said data bus directing said first device to store said historical configuration data.

11. The network as recited in claim 9, wherein said routine restores corrupt or missing values of said current configuration data based on said historical configuration data.

12. The network as recited in claim 9, wherein said historical configuration data and said current configuration data includes operating parameters related to operation of said second device.

13. The network as recited in claim 9, wherein said historical configuration data and said current configuration date includes error codes related to operation of said second device.

14. The network as recited in claim 9, wherein said controller is further configured to command an interface device to provide notification to an operator that said historical configuration data differs from said current configuration data.

15. The network as recited in claim 9 wherein first system device is configured to store historical configuration data for multiple devices of said HVAC system.

16. An HVAC data processing and communication network subnet controller of an HVAC system, comprising:

a physical layer interface configured to interface to a data bus of an HVAC data processing and communication network;

a local controller configured to determine if historical configuration data of a second device of said HVAC system differs from current configuration data of said second device, wherein said historical configuration data is stored on a first device of said HVAC system, said local controller further configured to cooperate with said physical layer interface to publish a message via said data bus directing said first system device to publish said historical configuration data to said data bus when determining said current configuration data differs from said historical configuration data.

17. The subnet control of claim 16, wherein said local controller is further configured to publish restore messages to said data bus directing said first system device to publish said historical configuration data to said data bus, and directing said second system device to recover said configuration by receiving said historical configuration data.

18. The subnet control of claim 17, wherein said local controller is further configured to send said restore messages if said historical configuration data differs from said current configuration data.

19. The subnet control of claim 17, wherein said local controller is further configured to publish a message to said data bus commanding an interface device to provide notification to an operator that said historical configuration data differs from said current configuration data.