Optical displacement sensor for infusion devices

• US 8,552,361 B2
• Filed: 03/02/2009
• Issued: 10/08/2013
• Est. Priority Date: 07/24/2002
• Status: Expired due to Fees

• Current Assignee: Eugly Diabetes Care LLC
• Original Assignee: Deka Products Limited Partnership
• Inventors: Mandro, Marc A., Gray, Larry B.
• Primary Examiner(s): Epps, Georgia Y
• Assistant Examiner(s): WILLIAMS, DON J
• Application Number:
  US12/395,862
• Publication Number:
  US 20090224145A1
• Time in Patent Office: 1,681 Days
• Field of Search: 250/216, 250/221, 250/222.1, 25023113-23118, 250573-577, 250/237.G, 250/237.R, 250/239, 604/131, 604/155, 604207-211, 341/11, 341/13, 341/31, 341/141, 356616-617, 33/1.PT, 33/1.N
• US Class Current: 250/231.13
• CPC Class Codes: A61M 2205/3306 Optical measuring means
• CPC Class Codes: A61M 2205/3379 Masses, volumes, levels of fluids in reservoirs, flow rates
• CPC Class Codes: A61M 2205/6063 Optical identification systems
• CPC Class Codes: A61M 5/145 using pressurised reservoirs, e.g. pressurised by means of pistons
• CPC Class Codes: A61M 5/1456 with a replaceable reservoir comprising a piston rod to be moved into the reservoir, e.g. the piston rod is part of the removable reservoir
• CPC Class Codes: A61M 5/16886 for measuring fluid flow rate, i.e. flowmeters
• CPC Class Codes: A61M 5/31525 Dosing burettes, pipettes B01L3/02
• CPC Class Codes: G01D 5/34746 Linear encoders
• CPC Class Codes: G01D 5/34776 Absolute encoders with analogue or digital scales

Abstract

An optical sensor for a delivery device having a piston that displaces a substance, such as a fluid, from a reservoir. The optical sensor has a light source and a detector array for imaging encoding features disposed along a plunger rod coupled to the piston. By virtue of the pattern of encoding features, an absolute position of the plunger rod relative to a fiducial position may be determined uniquely. Thus, the volume of fluid remaining in the reservoir, the rate of fluid delivery, and proper loading of the reservoir may be accurately ascertained. Additionally, the encoding may serve to uniquely identify a version of the reservoir which may be supplied in various versions corresponding, for example, to differing concentrations of a therapeutic agent to be dispensed.

Claims

1. A medical fluid dispensing apparatus comprising:

a reservoir having an inner volume for containing a medical fluid;

a motor;

a piston having a motion, the piston driven at a prescribed rate by the motor, wherein the piston causes the medical fluid to be impelled out of the reservoir at a determined delivery rate; and

an optical sensor, wherein the optical sensor is configured to determine the position of the piston, relative to a fiducial position, during delivery.

2. The apparatus of claim 1 further comprising a plunger rod coupled to the piston, the plunger rod bearing an encoded pattern of at least one encoding feature, wherein the encoding feature include at least one optically transmissive feature.

3. The apparatus of claim 2 further comprising an illumination source, the illumination source located wherein light from the illumination source is transmitted to the at least one optically transmissive feature.

4. The apparatus of claim 2 further comprising at least one detector for detecting light transmitted to the at least one encoding feature.

5. The apparatus of claim 4 wherein the at least one encoding feature is a slot scored into the plunger rod.

6. The apparatus of claim 4 wherein the at least one encoding feature is an aperture.

7. The apparatus of claim 1 further comprising a plunger rod coupled to the piston, the plunger rod bearing an encoded pattern of encoding features, wherein the encoding features comprising a plurality of optically transmissive features.

8. The apparatus of claim 7 wherein the spacing of the encoding features from one another defines spaces between such that any two adjacent spaces form a unique sequence.

9. The apparatus of claim 1 further comprising a plunger rod coupled to the piston, the plunger rod bearing an encoded pattern of at least one encoding feature, wherein the encoding feature include at least one reflective feature.

10. The apparatus of claim 9 further comprising an illumination source, the illumination source located wherein light from the illumination source is transmitted to the at least one reflective feature.

11. The apparatus of claim 9 further comprising at least one detector for detecting light reflected by the at least one encoding feature.

12. The apparatus of claim 1 further comprising a plunger rod coupled to the piston, the plunger rod bearing an encoded pattern of encoding features, wherein the encoding features comprising a plurality of reflective features.

13. The apparatus of claim 12 wherein the spacing of the encoding features from one another defines spaces between such that any two adjacent spaces form a unique sequence.

14. A medical fluid dispensing apparatus comprising:

a reservoir having an inner volume for containing a medical fluid;

a motor;

a piston having a motion, the piston driven at a prescribed rate by the motor, wherein the piston causes the medical fluid to be impelled out of the reservoir at a determined delivery rate;

a plunger rod coupled to the piston, the plunger rod bearing an encoded pattern of at least one encoding feature, wherein the encoding feature includes at least one reflective feature; and

an optical sensor, wherein the optical sensor is configured to determine the position of the piston, relative to a fiducial position, during delivery.

15. The apparatus of claim 14 further comprising an illumination source, the illumination source located wherein light from the illumination source is transmitted to the at least one reflective feature.

16. The apparatus of claim 15 further comprising at least one detector for detecting light reflected by the at least one encoding feature.

17. The apparatus of claim 14 further comprising wherein the plunger rod comprising a plurality of reflective features.

18. The apparatus of claim 17 wherein the spacing of the encoding features from one another defines spaces between such that any two adjacent spaces form a unique sequence.