Dual chamber syringe with retractable needle

• US 8,556,854 B2
• Filed: 07/20/2011
• Issued: 10/15/2013
• Est. Priority Date: 07/22/2010
• Status: Active Grant

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Zivkovic, Ivan, Hager, Jorgen, Handberg, Ulf, Hanner, Gert, Holma, Thomas, Wahlberg, Ulf
• Primary Examiner(s): BERDICHEVSKY, AARTI
• Application Number:
  US13/187,101
• Publication Number:
  US 20120029427A1
• Time in Patent Office: 818 Days
• Field of Search: 604/181, 604/183, 604/187, 604/195, 604/198
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/3227 the needle being retracted laterally outside the syringe barrel, e.g. with separate guideway
• CPC Class Codes: A61M 5/19 having more than one chamber , e.g. including a manifold coupling two parallelly aligned syringes through separate channels to a common discharge assembly surgical glue applicators A61B17/00491
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3213 Caps placed axially onto the needle, e.g. equipped with finger protection guards axially-extensible protective sleeves A61M5/3243
• CPC Class Codes: A61M 5/3221 Constructional features thereof, e.g. to improve manipulation or functioning
• CPC Class Codes: A61M 5/3232 Semi-automatic needle retraction, i.e. in which triggering of the needle retraction requires a deliberate action by the user, e.g. manual release of spring-biased retraction means
• CPC Class Codes: A61M 5/3276 Means imparting rotational movement to the needle or needle hub in order to assist in its disconnection from syringe nozzle
• CPC Class Codes: A61M 5/347 rotatable, e.g. bayonet or screw A61M5/344 takes precedence
• CPC Class Codes: A61M 5/502 for blocking the piston
• CPC Class Codes: A61M 5/5066 Means for preventing re-use by disconnection of piston and piston-rod

Abstract

Embodiments of a retractable syringe assembly are provided that include a dual syringe barrel configuration. One or more embodiments include reuse prevention features and features that prevent premature activation of the retraction mechanism. Methods for aspirating and expelling liquid from medical devices are also provided.

Claims

1. A syringe assembly comprising:

a fluid barrel including a sidewall having an inside surface defining a fluid chamber for retaining fluid and having a first cross-sectional width, an open proximal end and a distal end including a distal wall;

a plunger rod disposed within the fluid chamber comprising a distal end, a proximal end, a plunger rod body extending from the distal end to the proximal end, and a stopper disposed at the distal end of the plunger rod for forming a fluid-tight seal with the inside surface of the barrel;

a retraction barrel disposed adjacent to the sidewall of the fluid barrel, the retraction barrel including a wall having an interior surface defining a needle chamber, an open proximal end, an open distal end including a barrier wall, an aperture between the wall of the retraction barrel and the sidewall of the fluid barrel permitting fluid communication between the fluid chamber and the needle chamber and a needle hub assembly comprising a needle hub, a needle cannula attached to the needle hub, the needle cannula being in fluid communication with the aperture and biased to move in a proximal direction; and

a trigger element disposed within the needle chamber and moveable within the retraction barrel independently from the plunger rod, wherein the trigger element includes a proximal end, a free and open distal end that provides the trigger force, and a trigger element body extending from the proximal end to the distal end and including an interior surface defining a hollow interior, the trigger element providing a trigger force causing the needle cannula to retract into the retraction barrel.

2. The syringe assembly of claim 1, wherein the needle chamber has a cross sectional width that is less than the first cross-sectional width.

3. The syringe assembly of claim 1, wherein the needle cannula is retracted into the retraction barrel, it is housed within the hollow interior of the trigger element.

4. The syringe assembly of claim 1, wherein the inside surface of the fluid barrel sidewall includes a retaining ring adjacent to the proximal end defining a second cross-sectional width that is less than the first cross-sectional width, and the plunger rod body includes a flexible protrusion having a cross-sectional width greater than the cross-sectional width of the inside surface of the fluid barrel at the retaining ring and a frangible portion.

5. The syringe assembly of claim 4, wherein contact between the stopper and the distal wall of the barrel causes the protrusion to advance distally past the retaining ring in the fluid barrel and lock the plunger rod in the fluid barrel to prevent reuse of the syringe assembly.

6. The syringe assembly of claim 5, wherein continuous application of a force on the plunger rod in the proximal direction after the protrusion has advanced distally past the retaining ring causes the frangible portion to break.

7. The syringe assembly of claim 4, wherein the distal end of the plunger rod includes a stopper-engaging portion and the stopper is attached to the stopper-engaging portion of the plunger rod, the stopper being distally and proximally movable relative to the stopper-engaging portion for a pre-selected axial distance such that when a force is applied to the plunger rod in the distal direction and the distal end of the stopper is in contact with the distal wall of the barrel, the protrusion is permitted to advance distally past the retaining ring in the fluid barrel and lock the plunger rod in the fluid barrel to prevent reuse of the syringe assembly.

8. The syringe assembly of claim 7, wherein continuous application of a force on the plunger rod in the proximal direction after the protrusion has advanced distally past the retaining ring causes the frangible portion to break.

9. The syringe assembly of claim 1, wherein the needle hub body assembly is disposed at the open distal end of the retraction barrel and includes a frangible element for exerting a force on the needle hub assembly in the distal direction.

10. The syringe assembly of claim 9, wherein the needle cannula is biased by a spring disposed between the needle hub and the barrier wall that exerts a force on the needle hub in a proximal direction.

11. The syringe assembly of claim 9, wherein application of a force in the distal direction to the trigger element provides the trigger force on the needle hub assembly to break the frangible element so the needle cannula is retracted into the retraction barrel.

12. The syringe assembly of claim 11, wherein the inside surface of the fluid chamber sidewall includes a retaining ring adjacent to the proximal end defining a second cross-sectional width that is less than the first cross-sectional width and the plunger rod body includes a flexible protrusion having a cross-sectional width greater than the cross-sectional width of the barrel at the rib and a frangible portion.

13. The syringe assembly of claim 12, wherein contact between the stopper and the distal wall of the barrel causes the protrusion to advance distally past the rib in the barrel and lock the plunger rod in the barrel to prevent reuse of the syringe assembly.

14. The syringe assembly of claim 13, wherein continuous application of a force on the plunger rod in the proximal direction after the protrusion has advanced distally past the rib causes the frangible portion to break.

15. The syringe assembly of claim 12, wherein the distal end of the plunger rod includes a stopper-engaging portion and the stopper is attached to the stopper-engaging portion of the plunger rod, the stopper being distally and proximally movable relative to the stopper-engaging portion for a pre-selected axial distance such that when a force is applied to the plunger rod in the distal direction and the distal end of the stopper is in contact with the distal wall of the barrel, the protrusion is permitted to advance distally past the rib in the barrel and lock the plunger rod in the barrel to prevent reuse of the syringe assembly.

16. The syringe assembly of claim 15, wherein continuous application of a force on the plunger rod in the proximal direction after the protrusion has advanced distally past the rib causes the frangible portion to break.

17. The syringe assembly of claim 1, wherein the open distal end of the retraction barrel comprises a securing element for securing the needle hub assembly to the retraction barrel and the needle hub assembly includes an attachment element that engages the securing element, the engagement of the attachment element and the securing element being activated by a needle shield disposed on the needle hub.

18. The syringe assembly of claim 17, wherein engagement of the securing element and the attachment element permits fluid communication between the aperture and the needle cannula.

19. The syringe assembly of claim 17, wherein the needle shield may be removed from the needle hub upon engagement of the attachment element and the securing element.

20. The syringe assembly of claim 17, wherein the securing element of the retraction barrel comprises at least one opening in the wall of the retraction barrel extending in a distal direction from the open distal end and the attachment element comprises at least one radially outwardly extending tab disposed on the needle hub for engaging the at least one opening.

21. The syringe assembly of claim 20, wherein the needle hub comprises an open conduit for permitting fluid communication between the needle cannula and the aperture and the engagement of the tab of the needle hub and the opening of the retraction barrel permits alignment of the open conduit and the aperture.

22. The syringe assembly of claim 17, wherein the needle hub comprises a distal end, a proximal end and a hub body extending from the distal end to the proximal end, the hub body including an outside surface and at least one finger element disposed along an outside surface, the finger element extending outwardly from the outside surface of the hub body and including a distal end attached the outside surface of the needle hub and a free proximal end that is unattached to the needle hub.

23. The syringe assembly of claim 22, wherein the needle shield comprises a closed distal end, an open proximal end and a hollow body defining an cavity for receiving the needle hub, the hollow body including an interior surface comprising a plurality of detents that extend inwardly and engage the at least one finger of the needle hub to rotate the needle hub with respect to the securing element to attach the needle hub to the open distal end of the retraction barrel.

24. The syringe assembly of claim 23, wherein the plurality of detents apply a rotational force to the at least one finger or the needle hub to engage the finger and permit rotation of the needle hub.