Prosthetic ankle joint mechanism

• US 8,574,312 B2
• Filed: 12/14/2007
• Issued: 11/05/2013
• Est. Priority Date: 12/14/2006
• Status: Active Grant

• Current Assignee: Blatchford Products Limited (CBPE Capital LLP)
• Original Assignee: Blatchford Products Limited (CBPE Capital LLP)
• Inventors: Moser, David, Abimosleh, Fadi, Zahedi, Mir Saeed, Harris, Graham, Lang, Stephen Terry, Sykes, Andrew
• Primary Examiner(s): Isabella, David
• Assistant Examiner(s): Woznicki, Jacqueline
• Application Number:
  US11/956,391
• Publication Number:
  US 20080262635A1
• Time in Patent Office: 2,153 Days
• Field of Search: 623/52, 623/47, 623/56
• US Class Current: 623/47
• CPC Class Codes: A61F 2/6607 Ankle joints
• CPC Class Codes: A61F 2/68 Operating or control means
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/748 Valve systems
• CPC Class Codes: A61F 2002/30359 Pyramidally- or frustopyramidally-shaped protrusion and recess
• CPC Class Codes: A61F 2002/5003 having damping means, e.g. shock absorbers for implantable joints A61F2002/30563
• CPC Class Codes: A61F 2002/5006 Dampers, e.g. hydraulic damper
• CPC Class Codes: A61F 2002/5033 for adjusting damping damping means A61F2002/5003
• CPC Class Codes: A61F 2002/5043 with rotation-limiting stops, e.g. projections or recesses
• CPC Class Codes: A61F 2002/6621 Toes
• CPC Class Codes: A61F 2002/6642 Heels
• CPC Class Codes: A61F 2002/6657 having a plate-like or strip-like spring element, e.g. an energy-storing cantilever spring keel
• CPC Class Codes: A61F 2002/6854 for locking or unlocking a joint
• CPC Class Codes: A61F 2002/705 Electromagnetic data transfer for implantable prostheses A61F2250/0002
• CPC Class Codes: A61F 2002/707 Remote control
• CPC Class Codes: A61F 2220/0033 made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit

Abstract

A self-aligning prosthetic foot and ankle assembly has an ankle unit pivotally mounting a foot component. The ankle unit contains a hydraulic piston and cylinder assembly having a piston which is linearly movable within a cylinder. The axis of the cylinder is coincident with a shin axis defined by a shin connection interface on the ankle unit. Bypass passages containing damping resistance control valves provide continuous hydraulic damping of dorsi and plantar ankle flexion, the unit being such that, over the major part of the range of damped movement, there is no resilient biasing in either the dorsi or the plantar direction. This confers a number of advantages, including stabilisation of standing, balance control, and improved stair-walking and ramp-walking.

Claims

1. A prosthetic foot and ankle assembly comprising the combination of:

a foot component, and

an ankle joint mounted to the foot component, the ankle joint comprising;

a joint mechanism providing resistance to ankle flexion, wherein the joint mechanism is constructed and arranged such that during walking said resistance is predominantly provided by hydraulic damping whenever the ankle joint is flexed in both dorsi- and plantar-flexion directions.

2. A prosthetic foot and ankle assembly according to claim 1, further comprising a shin connection interface, wherein said joint mechanism includes a flexion limiter limiting dorsi-flexion of the joint mechanism to a dorsi-flexion limit, and wherein the shin connection interface is arranged to allow connection of a shin component at different anterior-posterior tilt angles, including angles resulting in the shin component having an anterior tilt of at least 3 degrees with respect to the vertical when the joint mechanism is flexed to the dorsi-flexion limit.

3. A prosthetic foot and ankle assembly according to claim 1, further comprising a shin connection interface, wherein the joint mechanism includes a flexion limiter limiting dorsi-flexion of the joint mechanism to a dorsi-flexion limit, and wherein the assembly is arranged such that the dorsi-flexion limit corresponds to a predetermined relative orientation of the shin component interface relative to the foot component.

4. A prosthetic foot and ankle assembly according to claim 3, wherein the dorsi-flexion limit is defined by a mechanical end-stop operative by the abutment of one part of the assembly associated with the shin component interface against another part of the assembly associated with the foot component.

5. A prosthetic foot and ankle assembly according to claim 4, wherein the joint mechanism comprises a hydraulic linear piston and cylinder assembly, wherein the piston has a distal connection and the cylinder has a proximal connection, and wherein the end stop is defined by the piston and an end wall of the cylinder.

6. A prosthetic foot and ankle assembly according to claim 1, further comprising a shin connection interface, wherein said joint mechanism includes a flexion limiter limiting dorsi-flexion of the joint mechanism to a dorsi-flexion limit, and wherein the assembly is arranged such that the relative position of the foot component and the shin connection interface at the dorsi-flexion limit is defined independently of the orientation of the assembly in space.

7. A prosthetic foot and ankle assembly according to claim 1, arranged such that the resistance to flexion of said joint mechanism in a direction of dorsi-flexion is adjustable.

8. A prosthetic foot and ankle assembly according to claim 1, having at least one pyramid alignment interface allowing adjustment of shin axis orientation in an anterior-posterior direction with respect to the foot component.

9. A prosthetic foot and ankle assembly according to claim 1, wherein said joint mechanism comprises a hydraulic linear piston and cylinder assembly and a valve arrangement controlling the flow of hydraulic fluid between chambers of the piston and cylinder assembly on opposite sides of the piston thereof, the valve arrangement allowing individual setting of dorsi- and plantar-flexion damping resistances, and wherein the joint mechanism defines a medial-lateral joint flexion axis, and the joint flexion axis is to the anterior of the said central axis of the piston and cylinder assembly.

10. A prosthetic foot and ankle assembly according to claim 9, wherein said joint mechanism includes two passages in communication with a variable-volume chamber of the piston and cylinder assembly, each passage containing a respective non-return valve, one oriented to prevent the flow of fluid from the chamber through its respective passage and the other oriented to prevent the admission of fluid to the chamber through the other passage.

11. A prosthetic foot and ankle assembly according to claim 10, including an adjustable damping orifice in at least one of the two passages.

12. A prosthetic foot and ankle assembly according to claim 10, including an adjustable damping orifice that forms part of a passage in communication with the chamber and through which fluid flows during flexion of the ankle joint in a dorsi direction.

13. A prosthetic foot and ankle assembly according to claim 12, wherein said joint mechanism includes a flexion limiter limiting dorsi-flexion of the joint mechanism to a dorsi-flexion limit, and wherein the adjustable damping orifice has a dorsi-flexion orifice area that is variable according to joint flexion, the area reducing as dorsi-flexion of the joint mechanism approaches the dorsi-flexion limit.

14. A prosthetic foot and ankle assembly according to claim 12, including a second adjustable damping orifice through which fluid flows during flexion of the joint mechanism in a plantar direction.

15. A prosthetic foot and ankle assembly according to claim 1, wherein said joint mechanism includes a flexion limiter limiting dorsi-flexion of the joint mechanism to a dorsi-flexion limit, the assembly including a cushioning device for increasing resistance to dorsi-flexion as flexion of the ankle joint approaches said dorsi-flexion limit.

16. A lower limb prosthesis comprising:

a shin component defining a shin axis,

a foot component, and

a prosthetic ankle joint comprising a mechanism providing resistance to ankle flexion, wherein the mechanism is constructed and arranged such that said resistance is predominantly provided by hydraulic damping whenever the ankle joint is flexed in both dorsi- and plantar-flexion directions, said ankle joint coupling the shin component to the foot component,

wherein at least one of the foot component and the shin component includes a resilient section allowing resilient dorsi-flexion of at least an anterior portion of the foot component relative to the shin axis.

17. A prosthesis according to claim 16, wherein the foot component comprises an energy-storing spring arranged to be deflected when a dorsi-flexion load is applied to the foot anterior portion.

18. A prosthesis according to claim 16, wherein the resilient section is associated with the coupling of the foot component and the ankle joint.

19. A prosthesis according to claim 16, wherein the resilient section is associated with the coupling of the shin component to the ankle joint.

20. A prosthetic foot/ankle assembly comprising the combination of (a) a prosthetic ankle joint comprising a mechanism providing resistance to ankle flexion, wherein the mechanism is constructed and arranged such that said resistance is predominantly provided by hydraulic damping whenever the ankle joint is flexed in both dorsi- and plantar-flexion directions, and (b) a prosthetic foot having an anterior portion, a posterior portion and an ankle-mounting portion, wherein the assembly constitutes a Maxwell-model damper/spring combination comprising a damper element and a spring element, wherein the damper element is said ankle joint and the spring element is a spring component arranged in series with the ankle joint.

21. An assembly according to claim 20, wherein the spring component is located distally of said ankle joint.

22. An assembly according to claim 20, wherein the spring component is a leaf spring supporting the anterior portion of the foot on the ankle-mounting portion thereof.