Optical film, antireflection optical element and master

• US 8,576,486 B2
• Filed: 09/18/2009
• Issued: 11/05/2013
• Est. Priority Date: 09/29/2008
• Status: Active Grant

• Current Assignee: Sony Corporation (Sony Group Corp.)
• Original Assignee: Sony Corporation (Sony Group Corp.)
• Inventors: Hayashibe, Kazuya, Endoh, Sohmei, Oikawa, Makiko, Kajiya, Shunichi
• Primary Examiner(s): AMARI, ALESSANDRO V
• Application Number:
  US12/744,210
• Publication Number:
  US 20110235181A1
• Time in Patent Office: 1,509 Days
• Field of Search: 359/581
• US Class Current: 359/581
• CPC Class Codes: G02B 1/118 having sub-optical wavelength surface structures designed to provide an enhanced transmittance, e.g. moth-eye structures
• CPC Class Codes: G02F 2201/38 Anti-reflection arrangements

Abstract

An optical element includes a base and a large number of structures arranged on the surface of the base, the structures being projections or depressions. The structures are arranged at a pitch shorter than or equal to a wavelength of light in a use environment. An effective refractive index in the depth direction of the structures gradually increases toward the base and has two or more inflection points.

Claims

1. An optical element having an anti-reflection function comprising:

a base; and

a large number of structures arranged on a surface of the base, the structures being projections or depressions,

wherein the structures are arranged in a hexagonal lattice, a quasi-hexagonal lattice, a tetragonal lattice, or a quasi-tetragonal lattice at a pitch shorter than or equal to a wavelength of light in a use environment,

wherein an effective refractive index in a depth direction of the structures gradually increases toward the base and has two or more inflection points,

wherein at least one pair of a first changing point and a second changing point formed in that order in a direction from the top to the bottom of the structures are formed on a side surface of the structures excluding the top and the bottom, and

wherein a slope in the direction from the top to the bottom of the structures becomes gentler at the first changing point and then becomes steeper at the second changing point.

2. The optical element according to claim 1, wherein the structures have two or more steps between the top and the bottom of the structures, the steps including either the top or the bottom or both the top and the bottom.

3. The optical element according to claim 2, wherein the steps are slope steps that are inclined with respect to the surface of the base.

4. The optical element according to claim 1, wherein the structures have a curved surface so as to become wider from the top to the bottom of the structures.

5. The optical element according to claim 1, wherein the top of the structures has a convex curved surface.

6. The optical element according to claim 1, wherein the structures have a hem at the bottom thereof, the hem broadening with a gradually decreasing slope.

7. The optical element according to claim 1, wherein a change in the effective refractive index in the depth direction of the structures on the top side of the structures is greater than an average of a slope of the effective refractive index.

8. The optical element according to claim 1, wherein a change in the effective refractive index in the depth direction of the structures on the base side of the structures is greater than an average of a slope of the effective refractive index.

9. The optical element according to claim 1, wherein the light in the use environment is visible light.

10. The optical element according to claim 1, wherein the height of the structures is smaller than or equal to an average of the wavelength of the light in the use environment.

11. The optical element according to claim 1, wherein the structures have a conical form, and

the structures are two-dimensionally arranged on the surface of the base.

12. The optical element according to claim 11, wherein the conical form is a cone-like shape or an elliptic cone-like shape whose top has a curvature, or a truncated cone-like shape or a truncated elliptic cone-like shape.

13. A display device comprising an optical element having:

a base; and

a large number of structures arranged on a surface of the base, the structures being projections or depressions,

wherein the structures are arranged in a hexagonal lattice, a quasi-hexagonal lattice, a tetragonal lattice, or a quasi-tetragonal lattice at a pitch shorter than or equal to a wavelength of light in a use environment,

wherein an effective refractive index in a depth direction of the structures gradually increases toward the base and has two or more inflection points,

wherein at least one pair of a first changing point and a second changing point formed in that order in a direction from the top to the bottom of the structures are formed on a side surface of the structures excluding the top and the bottom, and

wherein a slope in the direction from the top to the bottom of the structures becomes gentler at the first changing point and then becomes steeper at the second changing point.

14. An optical component having an anti-reflection function comprising:

an optical component; and

a large number of structures arranged on a light-entering surface of the optical component, the structures being projections or depressions,

wherein the structures are arranged in a hexagonal lattice, a quasi-hexagonal lattice, a tetragonal lattice, or a quasi-tetragonal lattice at a pitch shorter than or equal to a wavelength of light in a use environment,

wherein an effective refractive index in a depth direction of the structures gradually increases toward a base and has two or more inflection points,

wherein at least one pair of a first changing point and a second changing point formed in that order in a direction from the top to the bottom of the structures are fanned on a side surface of the structures excluding the top and the bottom, and

wherein a slope in the direction from the top to the bottom of the structures becomes gentler at the first changing point and then becomes steeper at the second changing point.

15. The optical component having an anti-reflection function according to claim 14, wherein the optical component is one of a polarizer, a lens, an optical waveguide, a window material, and a display element.

16. A master comprising:

a base; and

a large number of structures arranged on a surface of the base, the structures being projections or depressions,

wherein the structures are used for forming a surface shape of an optical element having an anti-reflection function,

the structures are periodically arranged in a hexagonal lattice, a quasi-hexagonal lattice, a tetragonal lattice, or a quasi-tetragonal lattice at a pitch shorter than or equal to a wavelength of light in an environment where the optical element is used,

wherein an effective refractive index in a depth direction of the optical element forming by the structures gradually increases toward the base of the optical element and has two or more inflection points,

wherein at least one pair of a first changing point and a second changing point formed in that order in a direction from the top to the bottom of the structures are formed on a side surface of the structures excluding the top and the bottom, and

wherein a slope in the direction from the top to the bottom of the structures becomes gentler at the first changing point and then becomes steeper at the second changing point.

17. An optical element having an anti-reflection function comprising:

a base; and

a large number of structures arranged on a surface of the base, the structures being projections or depressions,

wherein the structures are arranged at a pitch shorter than or equal to a wavelength of light in a use environment,

the structures have a cone-like shape or an elliptic cone-like shape whose top has a curvature, or a truncated cone-like shape or a truncated elliptic cone-like shape,

wherein an effective refractive index in a depth direction of the structures gradually increases toward the base and has two or more inflection points,

wherein at least one pair of a first changing point and a second changing point formed in that order in a direction from the top to the bottom of the structures are formed on a side surface of the structures excluding the top and the bottom, and

wherein a slope in the direction from the top to the bottom of the structures becomes gentler at the first changing point and then becomes steeper at the second changing point.

18. The optical element according to claim 17, wherein the structures have a pillar shape that extends in a single direction on the surface of the base, and

the pillar-shaped structures are one-dimensionally arranged on the surface of the base.