Transcatheter prosthetic heart valve delivery device with stability tube and method

• US 8,579,963 B2
• Filed: 04/13/2010
• Issued: 11/12/2013
• Est. Priority Date: 04/13/2010
• Status: Active Grant

• Current Assignee: Medtronic Incorporated (Medtronic Plc)
• Original Assignee: Medtronic Incorporated (Medtronic Plc)
• Inventors: Tabor, Charles
• Primary Examiner(s): McEvoy, Thomas
• Assistant Examiner(s): EASTWOOD, DAVID C
• Application Number:
  US12/759,394
• Publication Number:
  US 20110251683A1
• Time in Patent Office: 1,309 Days
• Field of Search: 606/108, 606/191, 606/194, 606/198, 606/200, 623/1.11, 623/1.12, 623/2.11, 623/2.18
• US Class Current: 623/2.11
• CPC Class Codes: A61B 2018/00767 Voltage
• CPC Class Codes: A61F 2/2418 Scaffolds therefor, e.g. support stents
• CPC Class Codes: A61F 2/2436 Deployment by retracting a sheath
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2250/0039 differing in diameter

Abstract

A device for percutaneous delivery of a stented prosthetic heart valve. The device includes a sheath, a handle, and an outer stability tube. The sheath includes a distal capsule and a proximal shaft. The handle has a housing maintaining an actuator mechanism that is coupled to the shaft. The actuator mechanism is configured to selectively move the shaft, and thus the capsule, relative to the housing. The stability tube is coupled to the housing and is coaxially received over the shaft such that the shaft is slidable relative to the stability tube. In a delivery state, the capsule encompasses the prosthetic valve. In a deployed state, the capsule is withdrawn from the prosthetic valve. The shaft slides relative to the stability tube in transitioning from the loaded state to the deployed state. When used with an introducer device, the stability tube frictionally isolates the sheath.

Claims

1. A delivery device for percutaneously delivering a stented prosthetic heart valve, the prosthetic heart valve being radially self-expandable from a compressed arrangement to a normal, expanded arrangement, the delivery device comprising:

a delivery sheath assembly defining a lumen and including a distal capsule and a shaft proximal the distal capsule, wherein the capsule is configured to compressively contain an entire length of the prosthetic heart valve;

a handle including;

a housing defining a proximal side and a distal side,

an actuator mechanism maintained by the housing and coupled to the shaft such that the shaft extends distal the distal side, wherein the actuator mechanism is configured to selectively move the shaft relative to the housing; and

an outer stability tube coupled to the housing and coaxially received over the shaft such that the shaft is slidable relative to the outer stability tube, wherein a distal end of the outer stability tube is proximal the capsule;

wherein the outer stability tube extends over at least a majority of the shaft in distal extension from the distal side of the housing;

and further wherein a rigidity of the capsule is greater than a rigidity of the outer stability tube;

and further wherein the actuator mechanism is operable to transition the delivery device from a delivery state in which the capsule encompasses an entire length of the prosthetic heart valve and a distal end of the outer stability tube is proximal the capsule to a deployed state in which the capsule is withdrawn from the prosthetic heart valve, the shaft sliding relative to the outer stability tube when transitioning from the delivery state to the deployed state.

2. The delivery device of claim 1, wherein the outer stability tube is configured to isolate the delivery sheath assembly from a separate introducer valve component through which the delivery device is inserted into a patient.

3. The delivery device of claim 1, further comprising:

a retention member disposed within the lumen and configured to support the prosthetic heart valve within the capsule in the delivery state.

4. The delivery device of claim 3, wherein the retention member is coupled to the housing such that the capsule slides relative to the retention member in transitioning from the delivery state to the deployed state.

5. The delivery device of claim 1, further comprising:

a flush port construction maintained by the housing and including tubing fluidly connected to a region between an outer diameter of the delivery sheath assembly and an inner diameter of the outer stability tube.

6. The delivery device of claim 1, wherein an outer diameter of the capsule is greater than an outer diameter of the shaft, the shaft being affixed to the capsule at a connection point, and further wherein in the delivery state, the connection point is distal the distal end of the outer stability tube by a distance in the range of 3-13 cm.

7. The delivery device of claim 1, wherein an outer diameter of the capsule is greater than an outer diameter of the shaft, the capsule being affixed to the shaft at a connection point, and further wherein in the deployed state, the connection point is distal the distal end of the outer stability tube.

8. The delivery device of claim 1, wherein the shaft is a braided tube and the capsule has a construction differing from that of the shaft.

9. The delivery device of claim 1, wherein the outer stability tube includes:

a tubular body; and

reinforcing members circumferentially supporting the tubular body;

wherein the outer stability tube is moveable relative to the delivery sheath assembly for performing a re-capture operation.

19. The delivery device of claim 1, wherein the capsule includes a laser-cut metal tube and the outer stability tube is a polymer catheter.

10. A system for restoring a defective heart valve of a patient, the system comprising:

a delivery device including;

an outer stability tube defining a distal end,

a delivery sheath assembly defining a lumen and including a distal capsule and a shaft proximal the capsule, the shaft slidably received within the outer stability tube,

a handle including;

a housing defining a distal side and coupled to the outer stability tube such that the outer stability tube extends distal the distal side,

an actuator mechanism maintained by the housing and coupled to the shaft such that the delivery sheath assembly extends distal the distal side and is selectively moveable relative to the outer stability tube with operation of the actuator mechanism;

wherein the outer stability tube extends over at least a majority of the shaft in distal extension from the distal side of the housing;

and further wherein a rigidity of the capsule is greater than a rigidity of the outer stability tube; and

a prosthetic heart valve having a stent frame and a valve structure attached to the frame and forming at least two valve leaflets, the prosthetic heart valve being self-expandable from a compressed arrangement to a natural arrangement;

wherein the system is configured to be transitionable from a loaded condition in which an entire length of the prosthetic heart valve is retained within the capsule and the outer stability tube is distal the capsule, and a deployed condition in which the capsule is withdrawn from the prosthetic heart valve to permit the prosthetic heart valve to self-expand to the natural arrangement and release from the delivery device, the actuator mechanism being configured to effectuate transitioning from the loaded condition to the deployed condition by sliding the delivery sheath assembly relative to the prosthetic heart valve and the outer stability tube.

11. The system of claim 10, further comprising:

an introducer device including an introducer sheath and a valve, the introducer device configured to establish hemostasis with the outer stability tube, the outer stability tube isolating the shaft from the introducer device.

12. The system of claim 10, further comprising:

a retention member disposed within the lumen and configured to support the prosthetic heart valve within the capsule in the loaded condition.

13. The system of claim 12, wherein the retention member is coupled to the housing such that the capsule slides relative to the retention member in transitioning from the loaded condition to the deployed condition.

14. The system of claim 10, further comprising:

a flush port construction maintained by the housing and including tubing fluidly connected to a region between an outer diameter of the delivery sheath assembly and an inner diameter of the outer stability tube.

15. The system of claim 10, wherein an outer diameter of the capsule is greater than an outer diameter of the shaft, the shaft being affixed to the capsule at a connection point, and further wherein in the loaded condition, the connection point is distal the distal end of the outer stability tube by a distance of 3-13 cm.

16. The system of claim 10, wherein an outer diameter of the capsule is greater than an outer diameter of the shaft, the capsule being affixed to the shaft at a connection point, and further wherein in the deployed condition, the connection point is distal the distal end of the outer stability tube.

17. The system of claim 10, wherein the shaft is a braided tube and the capsule has a construction differing from that of the shaft.

18. The system of claim 10, wherein the outer stability tube includes:

a tubular body; and

reinforcing members circumferentially supporting the tubular body;

wherein the outer stability tube is moveable relative to the delivery sheath assembly for performing a re-capture operation.