Infusion pump system, an infusion pump unit and an infusion pump

• US 8,597,244 B2
• Filed: 04/20/2007
• Issued: 12/03/2013
• Est. Priority Date: 07/24/2002
• Status: Active Grant

• Current Assignee: Insulet Corporation, M2 Medical Group Holdings, Inc.
• Original Assignee: Asante Solutions, Inc
• Inventors: Mernoe, Morten
• Primary Examiner(s): Sirmons, Kevin C
• Assistant Examiner(s): GILBERT, ANDREW M
• Application Number:
  US11/738,311
• Publication Number:
  US 20070201992A1
• Time in Patent Office: 2,419 Days
• Field of Search: 604/220, 604207-210, 604/218, 604/131, 604/134, 604/135, 604/151, 604/154, 604/155
• US Class Current: 604/135
• CPC Class Codes: A61M 2005/14506 mechanically driven, e.g. spring or clockwork
• CPC Class Codes: A61M 2205/0266 Shape memory materials
• CPC Class Codes: A61M 5/1413 Modular systems comprising interconnecting elements
• CPC Class Codes: A61M 5/1417 Holders or handles for hanging up infusion containers
• CPC Class Codes: A61M 5/14216 Reciprocating piston type
• CPC Class Codes: A61M 5/14228 with linear peristaltic action, i.e. comprising at least three pressurising members or a helical member
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/1452 pressurised by means of pistons
• CPC Class Codes: A61M 5/1454 spring-actuated, e.g. by a clockwork
• CPC Class Codes: A61M 5/365 Air detectors A61M5/1684 takes precedence; in extracorporeal blood circuits A61M1/3626

Abstract

An infusion pump unit includes a housing sized to allow the pump unit to be carried as a portable unit. The housing contains a controllable pumping system for pumping fluid. The pump actuator is lighter, smaller, quieter and less power consuming.

Claims

1. An infusion pump device, comprising:

a portable pump housing defining a space to receive insulin;

a user interface engaged with the portable pump housing, the user interface comprising a display device that shows data to a user;

a piston rod defining an exterior thread pattern and linearly movable in an axial direction in the housing to advance from a first position to a second position so as to dispense insulin from the pump housing when insulin is received in the pump housing;

a ratchet mechanism to urge the piston rod from the first position to the second position;

a gear that is rotatable in an activation direction to drive the piston rod from the first position to the second position, wherein the ratchet mechanism comprises a ratchet body that engages the gear, the ratchet body being adjustable from a non-activating position to an activating position so as to incrementally rotate the gear in the activation direction, and wherein the ratchet body maintains physical contact with the gear when moving between the non-activating position and the activating position; and

a spring device that provides a drive force to the ratchet mechanism to advance the piston rod to the second position and thereby dispense insulin from the pump housing by mechanical power of the spring device when insulin is received in the pump housing.

2. The infusion pump device of claim 1, wherein the ratchet mechanism further comprises a pawl device that engages the gear to prevent rotation of the gear in a direction opposite the activation direction.

3. The infusion pump device of claim 1, wherein the spring device urges the ratchet body from the non-activating position to the activating position so that the piston rod is advanced to the second position by the mechanical power of the spring device.

4. The infusion pump device of claim 1, further comprising an electrically-actuated shape memory device that provides a reset displacement force to the ratchet mechanism.

5. The infusion pump device of claim 4, wherein the shape memory device shortens when heated by electrical current so as to exert the reset displacement force upon the ratchet mechanism.

6. The infusion pump device of claim 4, wherein the spring device is cocked when the shape memory device exerts the reset displacement force upon the ratchet mechanism.

7. The infusion pump device of claim 1, wherein the spring device comprises at least one device selected from the group consisting of a tension spring, a compression spring, a flat spring, and a piston-and-cylinder mechanism.

8. The infusion pump device of claim 1, wherein the display device shows data related to insulin treatment.

9. The infusion pump device of claim 1, wherein the user interface further comprises one or more buttons for actuation.

10. The infusion pump device of claim 1, further comprising a battery power source disposed in the pump housing.

11. The infusion pump device of claim 1, wherein the pump housing defines the space to receive a separate insulin container.

12. The infusion pump device of claim 1, wherein the piston rod is movable in the housing to dispense the insulin from the pump housing according to a predetermined sequence when the insulin is received in the pump housing.

13. The infusion pump device of claim 1, wherein the exterior thread pattern of the piston rod mates with an internal thread pattern of a driver gear so that rotation of the driver gear causes linear advancement of the piston rod.

14. The infusion pump device of claim 1, wherein the gear is a first gear that mates with a second gear having a different size, the second gear engaging with the piston rod to advance from the piston rod from the first position to the second position when the first gear is rotated in the activation direction.

15. The infusion pump device of claim 1, wherein the gear is indirectly coupled to the piston rod via a gear reduction arrangement.

16. A method for dispensing insulin from a portable infusion pump device, the method comprising:

receiving input via a user interface that is engaged with a portable pump housing that defines a space containing insulin, the user interface comprising a display device that shows data related to insulin treatment and a plurality of buttons for actuation;

providing a drive force from a spring device to a ratchet mechanism that engages a gear arranged in the portable pump housing, the ratchet mechanism comprising a ratchet body that is adjustable from a non-activating position to an activating position when the drive force is provided by the spring, wherein the ratchet body maintains physical contact with the gear when moving between the non-activating position and the activating position; and

advancing a piston rod under mechanical power from the spring device from a first position to a second position so as to dispense the insulin from the pump housing, the piston rod being linearly moved in an axial direction in the housing and being urged to the second position when the spring device provides the drive force to adjust the ratchet body from the non-activating position to the activating position.

17. The method of claim 16, wherein the piston rod comprises an external thread pattern that mates with an internal thread pattern of a driver gear so that rotation of the driver gear causes linear advancement of the piston rod.

18. The method of claim 16, wherein the display device of the user interface shows timing data.

19. The method of claim 16, providing a reset displacement force from an electrically-actuated shape memory device to the ratchet mechanism.

20. An infusion pump device, comprising:

a portable pump housing defining a space to receive insulin;

a user interface engaged with the portable pump housing, the user interface comprising a display device that shows data to a user;

a piston rod defining an exterior thread pattern and movably arranged in the housing to advance from a first position to a second position so as to dispense insulin from the pump housing when insulin is received in the pump housing;

a ratchet mechanism to urge the piston rod from the first position to the second position;

a gear that is rotatable in an activation direction to drive the piston rod from the first position to the second position, wherein the ratchet mechanism comprises a ratchet body that engages the gear, the ratchet body being adjustable from a non-activating position to an activating position so as to incrementally rotate the gear in the activation direction, and wherein the ratchet body maintains physical contact with the gear when moving between the non-activating position and the activating position;

a pawl that is pivotably arranged on a pivot and is biased by a tension spring so as to constantly abut a rim of the gear; and

a spring device that provides a drive force to the ratchet mechanism to advance the piston rod to the second position and thereby dispense insulin from the pump housing by mechanical power of the spring device when insulin is received in the pump housing.

21. The infusion pump device of claim 20, wherein the spring device urges the ratchet body from the non-activating position to the activating position so that the piston rod is advanced to the second position by the mechanical power of the spring device.

22. The infusion pump device of claim 20, further comprising an electrically-actuated shape memory device that provides a reset displacement force to the ratchet mechanism.

23. The infusion pump device of claim 20, wherein the display device shows data related to insulin treatment.

24. The infusion pump device of claim 20, wherein the user interface further comprises one or more buttons for actuation.

25. The infusion pump device of claim 20, further comprising a battery power source disposed in the pump housing.

26. The infusion pump device of claim 20, wherein the pump housing defines the space to receive a separate insulin container.

27. The infusion pump device of claim 20, wherein the gear is a first gear that mates with a second gear having a different size, the second gear engaging with the piston rod to advance from the piston rod from the first position to the second position when the first gear is rotated in the activation direction.

28. The infusion pump device of claim 20, wherein the gear is indirectly coupled to the piston rod via a gear reduction arrangement.