Low-mycotoxin coffee cherry products

• US 8,603,564 B2
• Filed: 09/26/2011
• Issued: 12/10/2013
• Est. Priority Date: 04/16/2003
• Status: Expired due to Term

• Current Assignee: VDF FutureCeuticals Incorporated (VDF FutureCueticals Incorporated)
• Original Assignee: VDF FutureCeuticals Incorporated (VDF FutureCueticals Incorporated)
• Inventors: Miljkovic, Dusan, Duell, Brad, Miljkovic, Vukosava
• Primary Examiner(s): Sheikh, Humera
• Assistant Examiner(s): YOO, HONG THI
• Application Number:
  US13/245,619
• Publication Number:
  US 20120015095A1
• Time in Patent Office: 806 Days
• Field of Search: 426/596, 426/597, 426/525, 426/427, 426/432, 426/425, 426/330, 426/330.3, 426/330.5, 426/590, 426/618
• US Class Current: 426/596
• CPC Class Codes: A23F 3/16 Tea extraction; Tea extracts; Treating tea extract; Making instant tea
• CPC Class Codes: A23F 3/34 Tea substitutes, e.g. matè; Extracts or infusions thereof
• CPC Class Codes: A23F 5/02 Treating green coffee; Preparations produced thereby roasting A23F5/04; removing unwanted substances A23F5/16; reducing or removing alkaloid content A23F5/20; extraction A23F5/24
• CPC Class Codes: A23F 5/08 Methods of grinding coffee coffee mills A47J42/00
• CPC Class Codes: A23F 5/16 Removing unwanted substances reducing or removing alkaloid content A23F5/20
• CPC Class Codes: A23F 5/24 Extraction of coffee; Coffee extracts with reduced alkaloid content A23F5/20; Making instant coffee methods of roasting extracted coffee A23F5/06

Abstract

A coffee cherry is harvested, preferably in a sub-ripe state, and quick-dried to provide a basis for numerous nutritional products. Such coffee cherries and portions thereof may be particularly characterized by their extremely low concentration of mycotoxins, including various aflatoxins, fumonisins, ochratoxins, and/or vomitoxin (DON, deoxynivalenol).

Claims

1. A low-mycotoxin extract for use in combination with a food product for human use, wherein the extract is prepared by the steps of:

obtaining a plurality of whole coffee cherries or portions thereof and drying the whole coffee cherries or portions thereof under a protocol that limits microbial growth to an extent such that the dried whole coffee cherries or portions thereof exhibit mycotoxin levels that are below 20 ppb for total aflatoxins, below 5 ppm for total fumonisins, below 5 ppm for total vomitoxins, and below 5 ppb for total ochratoxins;

wherein the portion of the coffee cherry is pulp of the coffee cherry;

comminuting the whole dried coffee cherries or portions thereof, and combining the comminuted whole dried coffee cherries with a solvent to form an extraction mixture; and

filtering the extraction mixture to produce an extract, and optionally removing the solvent from the extract.

2. The extract of claim 1 wherein the whole coffee cherries or portions thereof are dried within 48 hours after harvest to a residual water content of equal or less than 20 wt %.

3. The extract of claim 1 wherein the extract is further processed using a chromatographic step selected from the group consisting of size exclusion chromatography, molecular sieving chromatography, ion exchange chromatography, hydrophobic interaction chromatography, and affinity chromatography.

4. The extract of claim 1 wherein the whole coffee cherries are sub-ripe whole coffee cherries that have between at least 5% green color and less than 25% green color.

5. A low-mycotoxin powder or extract for use in combination with a food product for human use, wherein the powder or extract is prepared by the steps of:

obtaining a plurality of whole coffee cherries or portions thereof;

processing the whole coffee cherries or portions thereof to form the powder or extract by drying and comminuting the dried whole coffee cherries, wherein the whole coffee cherries or portions thereof are dried under a protocol that limits microbial growth to an extent such that the dried coffee cherry exhibits mycotoxin levels that are below 20 ppb for total aflatoxins, below 5 ppm for total fumonisins, below 5 ppm for total vomitoxins, and below 5 ppb for total ochratoxins;

wherein the portion of the coffee cherry is pulp of the coffee cherry; and

extracting the dried and comminuted whole coffee cherries or portions thereof with an aqueous solvent to form an aqueous extract, and at least partially dehydrating the aqueous extract.

6. The powder or extract of claim 5 wherein the protocol includes a step of drying the whole coffee cherries or portions thereof within 48 hours after harvest to a residual water content of equal or less than 20 wt %.

7. The powder or extract of claim 5 wherein the whole coffee cherries are unbroken unblemished red whole coffee cherries having a surface that is less than 10% green and less that 5% broken.

8. A low-mycotoxin extraction mixture for preparation of an extract for use in combination with a food product for human use, comprising:

an aqueous solvent and a plurality of comminuted dried whole coffee cherries or portions thereof, wherein the comminuted dried whole coffee cherries or portions thereof exhibit mycotoxin levels without further mycotoxin detoxification that are below 20 ppb for total aflatoxins, below 5 ppm for total fumonisins, below 5 ppm for total vomitoxins, and below 5 ppb for total ochratoxins, and wherein the portion of the coffee cherry is pulp of the coffee cherry.

13. The extract of claim 8 wherein the solvent is water or an aqueous alcoholic solution.

9. A low-mycotoxin extract having mycotoxin levels that are below 20 ppb for total aflatoxins, below 5 ppm for total fumonisins, below 5 ppm for total vomitoxins, and below 5 ppb for total ochratoxins, wherein the low-mycotoxin extract is an extract for use in combination with a food product for human use, and wherein the extract is prepared by the steps of:

obtaining a plurality of whole coffee cherries or portions thereof and drying the whole coffee cherries or portions thereof, wherein the portion of the coffee cherry is pulp of a coffee cherry;

comminuting the whole dried coffee cherries or portions thereof, and combining the comminuted whole dried coffee cherries or portions thereof with a solvent to form an extraction mixture; and

filtering the extraction mixture to produce an extract, and optionally removing the solvent from the extract, wherein the extract exhibits mycotoxin levels that are below 20 ppb for total aflatoxins, below 5 ppm for total fumonisins, below 5 ppm for total vomitoxins, and below 5 ppb for total ochratoxins.

10. The extract of claim 9 wherein the whole coffee cherries or portions thereof are dried within 48 hours after harvest to a residual water content of equal or less than 20 wt %.

11. The extract of claim 9 wherein the whole coffee cherries are unbroken unblemished red whole coffee cherries having a surface that is less than 10% green and less that 5% broken.

12. The extract of claim 9 wherein the whole coffee cherries are sub-ripe whole coffee cherries that have between at least 5% green color and less than 25% green color.

14. The extract of claim 9 wherein the extract is further processed using a chromatographic step selected from the group consisting of size exclusion chromatography, molecular sieving chromatography, ion exchange chromatography, hydrophobic interaction chromatography, and affinity chromatography.