Vehicular rearview mirror elements and assemblies incorporating these elements

• US 8,614,847 B2
• Filed: 12/20/2011
• Issued: 12/24/2013
• Est. Priority Date: 09/30/2002
• Status: Active Grant

• Current Assignee: Gentex Corporation
• Original Assignee: Gentex Corporation
• Inventors: Tonar, William L, Poll, David L, Cammenga, David J, Anderson, John S, Neuman, George A, Stray, Joel A, Busscher, Bradley L, Ypma, Kenton J
• Primary Examiner(s): Dinh, Jack
• Application Number:
  US13/331,159
• Publication Number:
  US 20120092745A1
• Time in Patent Office: 735 Days
• Field of Search: 359265-275
• US Class Current: 359/267
• CPC Class Codes: B32B 17/06 comprising glass as the main or only constituent of a layer, next to another layer of a specific material
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10321 Laminated safety glass or glazing containing liquid layers
• CPC Class Codes: B32B 17/10513 Electrochromic layer
• CPC Class Codes: B60R 1/08 involving special optical features, e.g. avoiding blind spots , e.g. convex mirrors; Side-by-side associations of rear-view and other mirrors B60R1/025, B60R1/10 take precedence
• CPC Class Codes: B60R 1/088 using a cell of electrically changeable optical characteristic, e.g. liquid-crystal or electrochromic mirrors
• CPC Class Codes: G02F 1/1533 structural features not otherwise provided for
• CPC Class Codes: G02F 1/161 Gaskets; Spacers; Sealing of cells; Filling or closing of cells
• CPC Class Codes: G02F 1/163 Operation of electrochromic cells, e.g. electrodeposition cells; Circuit arrangements therefor

Abstract

The present invention relates to improved electro-optic rearview mirror elements and assemblies incorporating the same.

Claims

1. A rearview assembly having a front and comprising:

a electrochromic (EC) mirror element, the mirror element including;

a first substrate having a first surface corresponding to the front, a second surface opposite to the first surface, and a rounded edge configured to improve durability of the first substrate, the second substrate having a ring of substantially opaque filter material disposed circumferentially around the perimeter of the second surface;

a second substrate having third and fourth surfaces and an edge surface, the second substrate being smaller than the first substrate and disposed in a parallel and spaced-apart relationship with respect to the first substrate such that a perimeter of the second substrate is concealed behind the first substrate, the second and third surfaces defining a gap therebetween; and

an EC medium in said gap;

at least one auxiliary device behind the EC mirror element adapted to deliver light through the EC mirror element towards the front;

electronic circuitry operably cooperated with the EC mirror element and configured to control an operation of the at least one auxiliary device; and

a user interface (UI) configured to activate said electronic circuitry.

2. A rearview assembly according to claim 1, further comprising an indicator associated with the UI.

3. A rearview assembly according to claim 1, further comprising

a reflective thin-film stack disposed across the third surface;

and

a perimeter seal sealingly affixing the first and second substrates to one another around a perimeter of the EC mirror element, said perimeter seal disposed on top of said reflective thin-film stack.

4. A rearview assembly according to claim 3,

wherein the transflective thin-film stack includes at least one electrically-conductive layer that is electrically extended over the edge surface to a back of the EC mirror element through an electrically-conductive section, and

wherein a portion of the electrically-conductive section is encapsulated in at least one of a potting material and a sealant.

5. A rearview assembly according to claim 4, wherein the electrically-conductive section includes a thin-film coating.

6. A rearview assembly according to claim 1, further comprising

a reflective thin-film stack disposed across the third surface to form a reflective layer of the EC mirror element;

and

a perimeter seal sealingly affixing the first and second substrates to one another around a perimeter of the EC mirror element, said perimeter seal disposed on top of said transflective thin-film stack,

wherein said reflective thin-film stack is configured to cause the perimeter seal to be visible through the second substrate.

7. A rearview assembly according to claim 1, wherein a difference between intensity of ambient light reflected from a first portion of the EC mirror element, which is associated with the ring of spectral filter material, and intensity of ambient light reflected from a second portion of the EC mirror element, which is located inside the first portion, is less than 10 percentage points.

8. A rearview assembly according to claim 1, wherein a difference between intensity of ambient light reflected from a first portion of the EC mirror element, which is associated with the ring of spectral filter material, and intensity of ambient light reflected from a second portion of the EC mirror element, which is located inside the first portion, is less than 6 percentage points.

9. A rearview assembly according to claim 1, wherein a difference between a color characteristic of ambient light reflected from a first portion of the EC mirror element, which is associated with the ring of spectral filter material, and a color characteristic of ambient light reflected from a second portion of the EC mirror element, which is located inside the first portion, is less than 15 C* units.

10. A rearview assembly according to claim 1, wherein a difference between a color characteristic of ambient light reflected from a first portion of the EC mirror element, which is associated with the ring of spectral filter material, and a color characteristic of ambient light reflected from a second portion of the EC mirror element, which is located inside the first portion, is less than 10 C* units.

11. A rearview assembly according to claim 1, wherein a reflectance of a portion of the EC element associated with the ring of spectral filter material exceeds 60 percent.

12. A rearview assembly according to claim 1, further comprising first and second conductive layers on the second surface, said first and second conductive layers being substantially electrically separated from each other by a separation area, wherein at least one of said first and second conductive layers is electrically extended to the electronic circuitry through an electrically conductive member.

13. A rearview assembly according to claim 1, further comprising a mirror-element-supporting assembly configured to support the EC minor element, said assembly including

a first portion extending along a back of the mirror element, and

a second portion mechanically cooperated with the first portion and configured to extend from the first portion towards the front such as to keep the rounded edge of the first substrate observable and to conceal the edge surface of the second substrate as viewed from the front.

14. A rearview assembly according to claim 1, further comprising at least one of a light source positioned to project light from the second substrate through the first substrate, an interior illumination assembly, a digital voice processing system, a power supply, a global positioning system, an exterior light control, a moisture detection system, an information display, a light sensor, a blind spot indicator, a turning signal indicator, an approach warning, an operator interface, a compass, a temperature indicator, a voice actuated device, a microphone, a dimming circuitry, a telecommunication system, a navigation aid, a lane departure warning system, an adaptive cruise control, a vision system, a rear vision system and a tunnel detection system.

15. A vehicular rearview assembly having a front and a front peripheral portion, the assembly comprising:

an electrochromic (EC) mirror element including

a first glass substrate having first and second surfaces, the first surface configured as an outer surface of the EC mirror element and corresponding to the front of the assembly, the second surface carrying a transparent electrically-conductive layer thereon;

a second glass substrate having third and fourth surfaces, the third surface carrying a reflective electrically-conductive thin-film stack thereon,

wherein the first and second substrates are disposed in a spaced-apart and parallel relationship with the second and third surfaces facing each other and an EC medium disposed therebetween and bounded by a perimeter seal;

a mounting element adapted to support the EC mirror element, the mounting element having an extended portion that is positioned behind and along the EC mirror element;

a housing shell configured to mechanically engage the mounting element;

an electronic circuitry disposed behind the mounting element inside the housing shell;

a user interface (UI) including a component configured to activate the electronic circuitry; and

an indicator associated with said component,

wherein a surface of the first substrate that is internal to the EC mirror element carries a peripheral ring of material established around a perimeter thereof and configured to conceal the perimeter seal;

wherein the electronic circuitry is operable to register a user input applied to the UI and is adapted to trigger, in response to such input, at least one auxiliary device associated with the rearview assembly; and

wherein the front peripheral portion of the assembly has an annular region with a radius of curvature of greater than 2.5 mm, the annular region defined around the circumference of the front peripheral portion and observable from the front of the assembly.

16. A rearview assembly according to claim 15, wherein the first substrate has a rounded edge.

17. A rearview assembly according to claim 15, wherein the first substrate has a beveled edge.

18. A rearview assembly according to claim 15, wherein a reflectance of a portion of the EC element associated with the ring of spectral filter material exceeds 60 percent.

19. A rearview assembly according to claim 15, wherein a difference between intensity of ambient light reflected from a first portion of the EC mirror element, which is associated with the ring of spectral filter material, and intensity of ambient light reflected from a second portion of the EC mirror element, which is located inside the first portion, is less than 6 percentage points.

20. A rearview assembly according to claim 15, wherein a difference between a color characteristic of ambient light reflected from a first portion of the EC mirror element, which is associated with the ring of spectral filter material, and a color characteristic of ambient light reflected from a second portion of the EC mirror element, which is located inside the first portion, is less than 10 C* units.

21. A rearview assembly according to claim 15,

wherein the reflective electrically-conductive thin-film stack includes at least one electrically-conductive layer that is electrically extended over the edge surface to a back of the EC mirror element through an electrically-conductive section, and

wherein a portion of the electrically-conductive section is encapsulated in at least one of a potting material and a sealant.

22. A rearview assembly according to claim 15, wherein the perimeter seal is disposed onto the reflective electrically-conductive thin-films stack and wherein said reflective electrically-conductive thin-film stack is configured to make the perimeter seal to be visible through the second substrate.

23. A rearview assembly according to claim 15, wherein the second substrate is smaller than the first substrate and disposed in a parallel and spaced-apart relationship with respect to the first substrate such that a perimeter of the second substrate is concealed behind the first substrate.

24. A rearview assembly according to claim 15, wherein the housing shell includes a portion mechanically cooperated with the mounting element and is configured to extend from the mounting element towards the front such as to keep the annular region observable and to conceal a edge surface of the second substrate as viewed from the front.

25. A rearview assembly according to claim 15, further comprising at least one of a light source positioned to project light from the second substrate through the first substrate, an interior illumination assembly, a digital voice processing system, a power supply, a global positioning system, an exterior light control, a moisture detection system, an information display, a light sensor, a blind spot indicator, a turning signal indicator, an approach warning, an operator interface, a compass, a temperature indicator, a voice actuated device, a microphone, a dimming circuitry, a telecommunication system, a navigation aid, a lane departure warning system, an adaptive cruise control, a vision system, a rear vision system and a tunnel detection system.