System and method to boost voltage

• US 8,619,443 B2
• Filed: 09/29/2010
• Issued: 12/31/2013
• Est. Priority Date: 09/29/2010
• Status: Active Grant

• Current Assignee: Powerwise Group, Inc.
• Original Assignee: Powerwise Group, Inc.
• Inventors: Lumsden, John L.
• Primary Examiner(s): Han, Jessica
• Application Number:
  US12/893,539
• Publication Number:
  US 20120075896A1
• Time in Patent Office: 1,189 Days
• Field of Search: 363/59, 363/60, 363/142, 363/143
• US Class Current: 363/59
• CPC Class Codes: H02M 5/12 for conversion of voltage or current amplitude only

Abstract

A system and method are provided for increasing and maintaining voltage. A transformer'"'"'s secondary windings are connected between the hot input line and the hot output line, and are not switched. The secondary windings may be in series for 220/230 Vrms, and in parallel for 120/127 Vrms. Alternatively, the transformer may be a single voltage type specifically for 230 V, 120 V, or any other voltage range. A microprocessor measures incoming voltage and controls an electronic switch on the primary windings side of the transformer to short circuit the primary windings when the transformer is not needed. When voltage boost is needed, the switch may be controlled to connect the primary windings to neutral. When the primary windings are switched to neutral, the secondary voltage adds to the incoming AC line voltage. There may be multiple taps on the primary windings selected by the microprocessor for providing differing boost levels at differing input voltage levels. The boosted voltage may be maintained at predetermined levels based upon the turns ratio of the transformer. There are several embodiments of electronic switches, including, but not limited to, a diode bridge circuit in conjunction with an IGBT device. Transformers with different current ratings and/or turns ratios may be removably connected with the system.

Claims

1. An apparatus for increasing voltage, comprising:

a transformer;

a microprocessor; and

an electronic switch;

wherein said transformer having secondary windings between a hot input line and a hot output line;

wherein said transformer having primary windings in electrical connection at a first end with said hot input line and at a second end with said switch;

wherein said switch having a first condition wherein said primary windings second end is in electrical connection with said hot input line, and a second condition wherein said primary windings second end is in electrical connection with neutral; and

wherein said microprocessor in electrical connection with said hot input line and said switch.

2. The apparatus of claim 1, further comprising:

a power supply;

wherein said power supply in electrical connection with said switch for providing power to said switch.

3. The apparatus of claim 1, wherein said transformer secondary windings in series.

4. The apparatus of claim 1, wherein said transformer secondary windings in parallel.

5. The apparatus of claim 1, wherein said switch comprising a diode bridge circuit in electrical connection with an IGBT device.

6. The apparatus of claim 5, wherein said IGBT device is in an on condition when AC current flows through said diode bridge circuit, and said IGBT device is in an off condition when no AC current flows through said diode bridge circuit.

7. The apparatus of claim 1, wherein said switch comprising a solid state AC relay with an optically coupled driver in communication with a TRIAC.

8. The apparatus of claim 1, wherein said switch first condition short circuiting said primary windings, and said switch second condition for adding a transformer secondary voltage with a mains input voltage.

9. The apparatus of claim 2, wherein said microprocessor configured to measure a voltage in said hot input line and to control said switch in response to said voltage.

10. The apparatus of claim 9, further comprising a means for detection of the zero crossing point of a voltage in said hot input line.

11. The apparatus of claim 10, wherein said microprocessor configured to control said switch in response to said zero crossing point.

12. The apparatus of claim 10, wherein said transformer removable and replaceable with Faston type connectors.

13. A system for increasing voltage, comprising:

an electric utility grid;

a transformer;

a microprocessor;

a power supply; and

an electronic switch;

wherein said utility grid in electrical connection with a hot input line of said transformer;

wherein said transformer having secondary windings between said hot input line and a hot output line;

wherein said transformer having primary windings being in electrical connection at a first end with said hot input line and at a second end with said switch;

wherein said switch having a first state short circuiting said primary windings, and a second state for adding a transformer secondary voltage with as mains input voltage;

wherein said microprocessor in electrical connection with said hot input line and said switch; and

wherein said power supply in electrical connection with said switch for providing power to said switch.

14. The system of claim 13, wherein in said switch first state said primary windings second end in electrical connection with said hot input line, and in said switch second state said primary windings second end in electrical connection with neutral.

15. The system of claim 14, further comprising:

an electrical load in electrical connection with said hot output line of said transformer.

16. The system of claim 14, wherein said transformer secondary windings in series.

17. The system of claim 14, wherein said transformer secondary windings in parallel.

18. The system of claim 14, wherein said switch comprising a first diode bridge circuit in electrical connection with a first IGBT device, and a second diode bridge circuit in electrical connection with a second IGBT device.

19. The system of claim 18, wherein when said first IGBT device is in an on state then AC current flows through said first diode bridge circuit, and when said first IGBT device is in an off state then no AC current flows through said first diode bridge circuit.

20. The system of claim 19, further comprising a means for detection of the zero crossing point of a voltage in said hot input line for insuring that when said first IGBT device is in an on state, that said second IGBT device is in an off state.

21. The system of claim 14, wherein said switch comprising two solid state AC relays each having an optically coupled driver in communication with a TRIAC.

22. The system of claim 14, wherein said microprocessor configured to measure a voltage in said hot input line, and to operate said switch in response to said voltage.

23. A method for increasing voltage, comprising the steps of:

providing a transformer with the transformer'"'"'s secondary windings between a hot input line and a hot output line, and the transformer'"'"'s primary windings in electrical connection at a first end with said hot input line and at a second end with an electronic switch;

receiving a voltage from an electric utility grid in said hot input line;

measuring said grid voltage received in said input line; and

controlling said switch to a first condition electrically connecting said primary windings second end with said hot input line when said grid voltage greater than a predetermined amount.

24. The method of claim 23, further comprising the step of:

eliminating the reactive component of a current in said second windings by short circuiting said transformer primary windings.

25. The method of claim 23, further comprising the steps of:

controlling said switch to a second condition electrically connecting said second end to neutral when said grid voltage less than said predetermined amount; and

increasing the voltage in said hot output line with said transformer to said predetermined amount using said switch.

26. The method of claim 25, wherein there is no interruption of the voltage in said hot output line during the controlling of said switch from said first condition to said second condition.

27. The method of claim 25, wherein said switch first condition short circuiting said primary windings, and said switch second condition for adding a transformer secondary voltage with a mains input voltage.

28. The method of claim 25, further comprising the step of:

maintaining the voltage in said hot output line with said transformer at said predetermined amount.

29. The method of claim 28, wherein said transformer secondary windings in series.

30. The method of claim 28, wherein said transformer secondary windings in parallel.

31. The method of claim 28, wherein said transformer'"'"'s turns ratio used to maintain the voltage during the step of maintaining.

32. The method of claim 28, wherein said controlling performed by a microprocessor.

33. The method of claim 28, wherein said switch comprising a diode bridge circuit in electrical connection with an IGBT device.

34. The method of claim 33, wherein when said IGBT device is in an on condition then AC current flows through said diode bridge circuit, and when said IGBT device is in an off condition then no AC current flows through said diode bridge circuit.

35. The method of claim 28, wherein said switch comprising a solid state AC relay having an optically coupled driver in communication with a TRIAC.

36. The method of claim 28, further comprising the steps of:

detecting, the zero crossing, point of said grid voltage in said hot input line; and

operating said switch using said zero crossing point.

37. The method of claim 28, further comprising the step of:

supplying voltage from said transformer hot output line to an electrical load.