Resistive heater for in situ formation heating

• US 8,622,133 B2
• Filed: 03/07/2008
• Issued: 01/07/2014
• Est. Priority Date: 03/22/2007
• Status: Expired due to Fees

• Current Assignee: Exxonmobil Upstream Research Company (Exxon Mobil Corporation)
• Original Assignee: Exxonmobil Upstream Research Company (Exxon Mobil Corporation)
• Inventors: Kaminsky, Robert D.
• Primary Examiner(s): DiTrani, Angela M
• Application Number:
  US12/075,087
• Publication Number:
  US 20080230219A1
• Time in Patent Office: 2,132 Days
• Field of Search: 166/60
• US Class Current: 166/302
• CPC Class Codes: E21B 36/04 using electrical heaters
• CPC Class Codes: E21B 41/0064 Carbon dioxide sequestration storing fluids in porous layers B65G5/005
• CPC Class Codes: E21B 43/17 Interconnecting two or more wells by fracturing or otherwise attacking the formation E21B43/2405, E21B43/247 take precedence
• CPC Class Codes: E21B 43/2401 by means of electricity
• CPC Class Codes: E21B 43/267 reinforcing fractures by propping
• CPC Class Codes: E21B 43/305 comprising at least one inclined or horizontal well
• CPC Class Codes: Y02C 20/40 of CO2

Abstract

One embodiment of the method includes providing an electrically conductive first member in a wellbore located in a subsurface formation, and also providing an electrically conductive second member in the wellbore. The method also includes providing an electrically conductive granular material in the wellbore. The granular material is positioned so as to provide an electrical connection between the first member and the second member. An electrical current is established across the first member, the granular material and the second member so as to generate resistive heat within the granular material. The surrounding subsurface formation is thereby conductively heated so as to cause formation hydrocarbons in the formation to be heated, and in some cases, pyrolyzed to form hydrocarbon fluids. Preferably, the subsurface formation is an organic-rich rock formation, including, for example, an oil shale formation.

Claims

1. A method for heating a subsurface formation, comprising:

forming a wellbore to the subsurface formation;

placing a string of conductive casing proximate the bottom of the wellbore;

running an elongated conductive element into the wellbore and within the string of conductive casing, thereby forming an annular region between the string of conductive casing and the elongated conductive element;

filling at least a part of the annular region with an electrically conductive granular material to act as a resistive heating element;

radially passing an electrical current through the string of conductive casing, through the granular material, and through the elongated conductive element within the casing in order to generate resistive heat within the granular material; and

continuing to radially pass electricity through the granular material to generate additional resistive heat in order to cause in situ pyrolysis of at least some formation hydrocarbons, thereby forming hydrocarbon fluids.

2. The method of claim 1, wherein the formation hydrocarbons comprise oil shale.

3. The method of claim 2, wherein the elongated conductive element comprises a metal rod, a metal tubing, a cable or a metal wire.

4. The method of claim 2, wherein the conductive element hangs within the surrounding string of casing.

5. The method of claim 4, wherein the elongated conductive element is centralized in the string of conductive casing using electrically nonconductive centralizers, the centralizers being sized to slidably engage an inner diameter of the surrounding string of casing while permitting relative longitudinal movement between the string of casing and the conductive element.

6. The method of claim 5, wherein the centralizers are spaced at least twenty feet apart.

7. The method of claim 5, wherein the bottom of the string of casing is sealed to formation gases.

8. The method of claim 7, wherein the wellbore is pressurized with an inert gas.

9. The method of claim 2, wherein the granular material is a mixture of two or more component granular materials each with different electrical conductivity to adjust a bulk resistivity of the mixture.

10. The method of claim 2, wherein the granular material is mixed with a binder which sets after being placed in the wellbore.

11. The method of claim 10, wherein the binder is cement.

12. The method of claim 2, wherein the resistive heating element has a bulk electrical resistance that is higher than the electrical resistance of the string of conductive casing and the elongated conductive element so that resistive heat is generated primarily within the granular material when a current is passed through the string of conductive casing, the granular material and the elongated conductive element.