System and method for communicating notice to limit degradation within a battery pack

• US 8,629,581 B2
• Filed: 06/09/2010
• Issued: 01/14/2014
• Est. Priority Date: 06/10/2009
• Status: Active Grant

• Current Assignee: A123 Systems Incorporated
• Original Assignee: A123 Systems Incorporated
• Inventors: Rutkowski, Brian D., Moorhead, Brian C., Firehammer, Paul W., Wagner, John W.
• Primary Examiner(s): AMAYA, CARLOS DAVID
• Application Number:
  US12/796,810
• Publication Number:
  US 20100314950A1
• Time in Patent Office: 1,315 Days
• Field of Search: 307/125, 307/150, 320/134
• US Class Current: 307/125
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 10/4207 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Systems and methods for communicating notice to limit battery degradation within a battery pack are disclosed. In one example, a signal is generated and passed between modules of a battery pack to provide notice to limit battery pack degradation. The system and method may be particularly useful for a battery pack with distributed battery modules.

Claims

1. A method for providing notice to limit degradation within a battery pack, comprising:

coupling a plurality of battery pack electronic modules via a communication link;

generating a signal in a first battery pack electronic module, the first battery pack electronic module at a first end of the communication link;

transmitting the signal via the communication link; and

opening a battery output contactor electrically coupling a plurality of battery pack battery cell stacks to a load external to the battery pack in response to an absence of the signal at a second battery pack electronic module at a second end of the communication link.

2. The method of claim 1, wherein the battery output contactor is opened a predetermined amount of time after the absence of the signal, and wherein the communication link couples the plurality of battery pack electronic modules in a daisy-chain configuration.

3. The method of claim 1, wherein the signal is a series of pulses output at a predetermined timing, where the communication link is a first communication link, and further comprising assigning addresses to the plurality of battery pack electronic modules via a second communication link and the first communication link.

4. The method of claim 1, wherein the first battery pack electronic module is a battery current sensing module, and wherein the second battery pack electronic module is a battery control module, and wherein at least one monitoring and balancing board (MBB) is located between the first battery pack electronic module and the second battery pack electronic module.

5. The method of claim 1, wherein at least one of the plurality of battery pack electronic modules is assigned an address for communicating with the second battery pack module according to a position of the at least one of the plurality of battery pack electronic modules in the daisy-chain configuration.

6. The method of claim 1, wherein the communication link is comprised of a single electrical conductor, where the battery output contactor is electrically coupled to a positive battery pack voltage, and further comprising a second battery output contactor electrically coupled to a negative battery pack voltage and the load external to the battery pack, the second battery output contactor opened in response to the absence of the signal at the second battery pack electronic module.

7. The method of claim 1, wherein said communication link is at least partially isolated via optical couplers from said plurality of battery pack electronic modules.

8. A system for providing notice to limit degradation within a battery pack, comprising:

a first module of a plurality of electronic modules in a battery pack, the first module including a signal generator configured to generate a signal;

a second module of the plurality of electronic modules in the battery pack, the second module configured to monitor at least one battery cell, the second module further configured to pass and interrupt the signal;

a third module of the plurality of electronic modules in the battery pack, the third module including a signal receiver, the signal receiver configured to receive the signal, the third module further including an output for controlling an output contactor of the battery pack, the output contactor controlling current from a plurality of battery cell stacks to a load external to the battery pack.

9. The system of claim 8, wherein the second module is configured to interrupt the signal during a condition of degradation recognized by the second module, and wherein the third module of the plurality of electronic modules includes hardware circuitry for controlling the output contactor.

10. The system of claim 8, wherein the second module is configured to pass the signal during an absence of a condition of degradation recognized by the second module, and further comprising a first communication link for transmitting the signal from the first module to the second module and a second communication link for assigning an address to the second module in conjunction with the first communications link.

11. The system of claim 8, wherein the third module includes a controller having instructions for assigning addresses to modules in the plurality of electronic modules.

12. The system of claim 8, wherein the third module is a battery pack controller module configured to communicate a condition of battery pack degradation to a controller external to the battery pack when the signal is interrupted by the second module of the plurality of electronic modules in the battery pack.

13. The system of claim 8, wherein the first module, the second module, and the third module are in communication via a daisy-chained communication link.

14. The system of claim 13, wherein the daisy-chained communication link is in communication with a low voltage bus in the battery pack.

15. A system for providing notice to limit degradation within a battery pack, comprising:

a signal generator configured to generate a signal;

a first circuit for detecting a threshold condition of a battery pack, the first circuit also configured to pass and interrupt the signal; and

a second circuit, the second circuit configured to open an output contactor of the battery pack in response to an absence of the signal at the second circuit for more than a predetermined amount of time, the output contactor electrically coupling a plurality of battery pack battery cell stacks to a load external to the battery pack.

16. The system of claim 15, wherein the signal generator is coupled to the second circuit via a first communication link, and wherein the system further includes a controller for communicating a request to limit battery pack degradation to a controller external the battery pack, and further comprising a second communication link for assigning an address to a battery module in conjunction with the first communication link.

17. The system of claim 16, wherein the first circuit is one of a plurality of circuits for detecting the threshold condition of a plurality of electronic modules, and wherein the first communication link is arranged in a daisy-chain configuration between the plurality of electronic modules.

18. The system of claim 17, wherein the controller includes further instructions for assigning addresses to the plurality of electronic modules.

19. The system of claim 18, wherein each of said plurality of electronic modules is assigned a unique address.

20. The system of claim 18, wherein the assigning of addresses is carried out at one address at a time for the plurality of electronic modules.