Grade control for an earthmoving system at higher machine speeds

• US 8,634,991 B2
• Filed: 07/01/2010
• Issued: 01/21/2014
• Est. Priority Date: 07/01/2010
• Status: Active Grant

• Current Assignee: Caterpillar Trimble Control Technologies LLC
• Original Assignee: Caterpillar Trimble Control Technologies LLC
• Inventors: Douglas, Frank Beard
• Primary Examiner(s): Will, Thomas B
• Assistant Examiner(s): Mitchell, Joel F.
• Application Number:
  US12/828,645
• Publication Number:
  US 20120000681A1
• Time in Patent Office: 1,300 Days
• Field of Search: 701/50, 172/4.5
• US Class Current: 701/50
• CPC Class Codes: E02F 3/845 using mechanical sensors to determine the blade position, e.g. inclinometers, gyroscopes, pendulums
• CPC Class Codes: E02F 3/847 using electromagnetic, optical or acoustic beams to determine the blade position, e.g. laser beams

Abstract

An earthmoving system including a bulldozer has a pair of GPS receivers mounted on the cutting blade of the bulldozer. The cutting blade is supported by a blade support extending from the frame. The blade support includes a pair of hydraulic cylinders for raising and lowering the blade in relation to the frame and a blade tilt cylinder for controlling the lateral tilt of the cutting blade. Sensors, including gyroscopic sensors and an accelerometer, sense rotation of the frame about three orthogonal axes and vertical movement of the bulldozer frame that would affect the position of the blade. A control is responsive to the pair of GPS receivers and to the gyroscopic sensors, for controlling the operation of the hydraulic cylinders and thereby the position of the cutting blade. The control monitors the position of the cutting blade with repeated calculations based on the outputs of the GPS receivers and with low-latency feed-forward correction of these repeated calculations, based on the outputs of the gyroscopic sensors and the accelerometer.

Claims

1. An earthmoving system, comprising:

a bulldozer, having a frame and a cutting blade supported by a blade support extending from said frame, said blade support including a pair of hydraulic cylinders for raising and lowering said blade in relation to said frame and a blade tilt cylinder for controlling the lateral tilt of the cutting blade,

pair of GPS receivers mounted on said cutting blade of said bulldozer for receiving GPS signals and providing outputs indicating position,

a first gyroscopic sensor for sensing rotation of said frame about an axis generally transverse to said bulldozer and passing through the center of gravity of said bulldozer and providing an output,

a second gyroscopic sensor for sensing rotation of said frame about an axis generally longitudinal with respect to said bulldozer and passing through the center of gravity of said bulldozer and providing an output, and

a control, responsive to said pair of GPS receivers and to said first and second gyroscopic sensors, for controlling the operation of said hydraulic cylinders and thereby the position of said cutting blade, said control monitoring the position of said cutting blade with repeated calculations based on the outputs of said GPS receivers and with low-latency feed-forward correction of said repeated calculations based on the outputs of said first and second gyroscopic sensors.

2. The earthmoving system of claim 1, in which said control determines rapid changes in the position of said cutting blade based upon the outputs of said first and second gyroscopic sensors, and in which said control periodically updates the position of said cutting blade based upon the outputs of said GPS receivers.

3. The earthmoving system of claim 1, further comprising an accelerometer mounted on said frame for determining vertical movement of said frame, said accelerometer providing a vertical acceleration output to said control whereby said control may determine rapid changes in the position of said frame which may be transmitted to said cutting blade based on the output of said accelerometer, said control monitoring the position of said cutting blade with repeated calculations based on the outputs of said GPS receivers and with low-latency feed-forward correction of said repeated calculations based on the outputs of said first and second gyroscopic sensors and said accelerometer.

4. The earthmoving system of claim 3, in which said control is responsive to said GPS receivers to determine the heading of said bulldozer, said system further comprising a third gyroscopic sensor for sensing rotation of said frame about a generally vertical axis passing through said center of gravity of said bulldozer, said generally vertical axis being perpendicular to both said axis generally transverse to said bulldozer and said axis generally longitudinal with respect to said bulldozer, said control monitoring the heading of said bulldozer with repeated calculations based on the outputs of said GPS receivers and with low-latency feed-forward correction of said repeated calculations based on the output of said third gyroscopic sensor.

5. An earthmoving system, comprising:

an earthmoving machine, having a frame and a cutting blade supported by a blade support extending from said frame, said blade support including a pair of hydraulic cylinders for raising and lowering said blade in relation to said frame and a blade tilt cylinder for controlling the lateral tilt of the cutting blade,

a pair of GPS receivers mounted on said cutting blade of said earthmoving machine for receiving GPS signals and providing outputs indicating position,

a gyroscopic sensor system for sensing rotation of said frame about three orthogonal axes generally passing through the center of gravity of said machine, and

a control, responsive to said GPS receivers and to said gyroscopic position sensor, for detecting the change in position of the cutting blade and controlling the operation of said cylinders and thereby controlling the position of said cutting blade, repeated calculations based on the outputs of said GPS receivers being corrected by low-latency feed-forward correction signals based on the output of said gyroscopic sensor system.

6. The earthmoving system of claim 5, in which said control periodically updates the position of said cutting blade based upon the outputs of said GPS receivers.

7. The earthmoving system of claim 6, in which said control determines the position of said cutting blade based upon the output of said gyroscopic system a plurality of times between successive determinations of the position of said cutting blade based upon the output of said GPS receivers.

8. The earthmoving system of claim 5, in which said control is responsive to said GPS receivers to determine the heading of said bulldozer, said gyroscopic system sensing rotation of said frame about a generally vertical axis passing through said center of gravity of said bulldozer, said control monitoring the heading of said bulldozer with repeated calculations based on the outputs of said GPS receivers and with low-latency feed-forward correction of said repeated calculations based on the output of said gyroscopic system.

9. The earthmoving system of claim 5, further comprising an accelerometer mounted on said frame for determining vertical movement of said frame, said accelerometer providing a vertical acceleration output to said control whereby said control may determine rapid changes in the position of said frame which may be transmitted to said cutting blade based on the output of said accelerometer, said control monitoring the position of said cutting blade with repeated calculations based on the outputs of said GPS receivers and with low-latency feed-forward correction of said repeated calculations based on the outputs of said gyroscopic system and said accelerometer.

10. A method of determining the position of the cutting blade of a bulldozer, said bulldozer having a frame and said cutting blade, said cutting blade supported by a blade support extending from said frame, said blade support including a pair of hydraulic cylinders for raising and lowering said blade in relation to said frame and a blade tilt cylinder for controlling the lateral tilt of the cutting blade, comprising the steps of:

periodically determining the location of the cutting blade using a pair of GPS receivers on masts mounted on said cutting blade, said GPS receivers providing outputs indicating their locations,

sensing rotation of said frame about an axis using a first gyroscopic sensor, said axis being generally transverse with respect to said bulldozer and passing through the center of gravity of said bulldozer, said first gyroscopic sensor providing an output,

sensing rotation of said frame about an axis using a second gyroscopic sensor, said axis being generally longitudinal with respect to said bulldozer and passing through the center of gravity of said bulldozer, said second gyroscopic sensor providing an output,

controlling the operation of said cylinders and thereby the position of said cutting blade based upon the location of the cutting blade determined using the outputs of said GPS receivers, as updated with low-latency feed-forward correction signals derived from the outputs of said first and second gyroscopic sensors.

11. A method of determining the position of the cutting blade of a bulldozer, said bulldozer having a frame and said cutting blade, said cutting blade supported by a blade support extending from said frame, said blade support including a pair of hydraulic cylinders for raising and lowering said blade in relation to said frame and a blade tilt cylinder for controlling the lateral tilt of the cutting blade, said bulldozer further comprising a gyroscopic system mounted on said frame and having an output indicating position, and a pair of GPS receivers having outputs indicating position, comprising the steps of:

sensing rotation of said frame about each of three orthogonal axes that pass through the center of gravity of said bulldozer using said gyroscopic system,

controlling the operation of said cylinders and thereby the position of said cutting blade based upon the output of said gyroscopic system, and

periodically updating the position of said cutting blade as determined with said GPS receivers.

12. The method of determining the position of the cutting blade of a bulldozer according to claim 11 in which said bulldozer further includes an acceleration sensor mounted on said frame for determining vertical acceleration, and in which the operation of said cylinders and thereby the position of said cutting blade is controlled based upon the output of said gyroscopic system, the output of said acceleration sensor, and the outputs of the GPS receivers.

13. The method of determining the position of the cutting blade of a bulldozer according to claim 11, further comprising the step of determining the position of said cutting blade based upon the output of said gyroscopic system a plurality of times between each successive determination of the position of said cutting blade using said GPS receivers.

14. The method of claim 13, in which said bulldozer includes an accelerometer on said frame and in which correction is further made in the position of said cutting blade based on the output of said accelerometer.

15. The method of claim 14, in which said correction is made in the position of said cutting blade based on the output of said accelerometer and the output of said gyroscopic system by providing low-latency feed-forward correction.