Center rear discharge deck

• US 8,635,841 B2
• Filed: 08/31/2010
• Issued: 01/28/2014
• Est. Priority Date: 08/31/2010
• Status: Active Grant

• Current Assignee: Husqvarna AB (HUSQVARNA)
• Original Assignee: Husqvarna Consumer Outdoor Products Na Incorporated (HUSQVARNA)
• Inventors: Fiser, Jake, Chapman, Seth
• Primary Examiner(s): Will, Thomas B
• Assistant Examiner(s): NGUYEN, MAI T
• Application Number:
  US13/819,780
• Publication Number:
  US 20130152538A1
• Time in Patent Office: 1,246 Days
• Field of Search: 56/108, 56/117, 56/118, 56/147, 56/169, 562/55, 562/95, 56D/IG.20, 56D/IG.6, 56D/IG.4, 56D/IG.17
• US Class Current: 56/14.7
• CPC Class Codes: A01D 34/66 with two or more cutters
• CPC Class Codes: A01D 34/71 with means for discharging mown material A01D57/26 - A01D57/30 take precedence; combined with means for gathering or loading mown material A01D43/06
• CPC Class Codes: A01D 34/73 Cutting apparatus
• CPC Class Codes: A01D 34/76 Driving mechanisms for the cutters

Abstract

To reduce the complexity, maintenance, and cost and increase reliability of a riding lawnmower employing a center rear discharge deck, the riding lawn mowers may be configured with a cutter engagement system which allows for a cutting system to be engaged and disengaged by a user without a motor clutching system. A riding lawn mower may comprise a center rear discharge deck having a single sided belt and a cutter engagement system. The cutter engagement system may be configured to interface with the belt to provide power and opposing rotation movement through one or more cutter engagements and/or gear boxes.

Claims

1. A center rear discharge deck system, comprising:

a belt comprising a first side and a second side;

a first cutter operatively engaged by the second side of the belt;

a gearbox operatively engaged by the second side of the belt, wherein the gearbox comprises a drive gear and an engagement gear operatively engaged with the drive gear, wherein the engagement gear is configured to rotate in a first direction of rotation and the drive gear is configured to rotate in a second direction of rotation, and wherein the first and second directions of rotations being opposing directions of rotation;

a second cutter coupled to the drive gear so that the first cutter and the second cutter rotate in opposing directions in response to movement from the belt;

an engagement coupled to the engagement gear so that the engagement is configured to be rotated by the belt in the first direction of rotation, wherein the engagement and engagement gear are configured to be moved from a first position that engages the belt to a second position that disengages the belt.

2. The system of claim 1, further comprising a belt tensioning device to move the engagement from the first position to the second position.

3. The system of claim 2, wherein the belt tensioning device axially moves the engagement and the engagement gear about the drive gear, thereby disengaging the belt with the engagement.

4. The system of claim 1, wherein the engagement comprises a pulley connected with the engagement gear, and wherein the pulley is coupled with the belt to rotate the engagement gear when the engagement is in the first position.

5. The system of claim 1, wherein the second cutter is coupled to a shaft and the shaft is also coupled to the drive gear so that when the drive gear rotates, the second cutter also rotates.

6. The system of claim 1, wherein the engagement is coupled to the engagement gear along a common shaft such that the engagement gear and the engagement rotate in the same direction.

7. The system of claim 1, further comprising a plate connected to the gearbox to rotate the gearbox and the engagement to disengage the belt with the engagement.

8. The system of claim 1, wherein the rotatable belt engagement is configured as a clutching system such that the first cutter and the second cutter may be engaged and disengaged based on user input.

9. The system of claim 1, further comprising a motor configured to provide a movement in a first direction of rotation and power to a belt.

10. A lawnmower, comprising:

a center rear discharge deck comprising;

a belt,

a second cutter movable in response to movement from the belt;

an engagement gear configured to rotate in a first direction of rotation;

a drive gear operatively engaged with the engagement gear and the second cutter;

an engagement coupled to the engagement gear and rotatably coupled to the second cutter, wherein the engagement is configured to engage the belt in a first position and disengage the belt in a second position by rotating about the drive gear;

a frame wherein the center rear discharge deck is coupled to the frame; and

a motor coupled to the frame, wherein the motor is configured to provide power and a first movement in a first direction of rotation to the belt.

11. The lawnmower of claim 10,

wherein the engagement and engagement gear are attached to a first common shaft and rotate in a first direction of rotation,

wherein the second cutter and the drive gear are attached to a second common shaft,

wherein the drive gear is coupled to the engagement gear to rotate both the drive gear and second cutter in a second direction of rotation, and

wherein the first and second directions of rotation are substantially opposite.

12. The lawnmower of claim 11, further comprising a first cutter movable in the first direction of rotation in response to movement from the belt.

13. The lawnmower of claim 10, wherein the belt comprises a first side and a second side, and wherein the first side comprises a substantially smooth surface, and wherein the second side comprises a plurality of grooves or a plurality of teeth.

14. The lawnmower of claim 10, further comprising a belt tensioning device to move the engagement from the first position to the second position, thereby disengaging the belt with the engagement.

15. The lawnmower of claim 14, wherein the belt tensioning device comprises a spring device.

16. A method for operating a lawnmower comprising:

tensioning a belt to a power transfer mechanism of a motor and a second engagement in response to user input, wherein the second engagement is coupled to an engagement gear via a shaft, and wherein the engagement gear is operatively engaged with a drive gear;

rotating the second engagement by the belt in a first direction of rotation, thereby rotating the engagement gear in the first direction of rotation and rotating the drive gear in a second direction of rotation;

rotating a second cutter by the drive gear in the second direction of rotation, wherein the second cutter is at least partially enclosed by a housing; and

rotating a first cutter by the belt at a first engagement in the first direction of rotation, wherein the first cutter is at least partially enclosed by the housing,

wherein the second engagement is configured to be moved from a first position to a second position, wherein the first position corresponds to engaging the belt with the second engagement, and wherein the second position corresponds to disengaging the belt with the second engagement.

17. The method of claim 16, wherein the engagement gear is axially moved about the drive gear when the second engagement is moved from the first position to the second position.

18. The method of claim 16, wherein the second engagement and engagement gear are attached to a first common shaft and rotate in a first direction of rotation, wherein the second cutter and the drive gear are attached to a second common shaft, wherein the drive gear is coupled to the engagement gear to rotate both the drive gear and second cutter in a second direction of rotation.

19. The method of claim 16, wherein the first direction of rotation is substantially opposite to the second direction of rotation.

20. The method of claim 16, further comprising conducting clippings from the first cutter and the second cutter through the housing to a center rear discharge.