Method and apparatus for imaging three-dimensional structure

• US 8,638,447 B2
• Filed: 09/14/2012
• Issued: 01/28/2014
• Est. Priority Date: 08/05/1998
• Status: Expired due to Fees

• Current Assignee: Align Technology Incorporated
• Original Assignee: Cadent Incorporated
• Inventors: Babayoff, Noam, Glaser-Inbari, Isaia
• Primary Examiner(s): Punnoose, Roy M
• Application Number:
  US13/619,906
• Publication Number:
  US 20130094031A1
• Time in Patent Office: 501 Days
• Field of Search: 356/601, 356/603, 356/609
• US Class Current: 356/609
• CPC Class Codes: A61B 1/00096 Optical elements
• CPC Class Codes: A61B 1/0625 for multiple fixed illumination angles
• CPC Class Codes: A61B 1/24 for the mouth, i.e. stomatoscopes, e.g. with tongue depressors tongue depressors per se A61B13/00; Instruments for opening or keeping open the mouth combined with saliva removers A61C17/00; mouth openers for animals A61D15/00
• CPC Class Codes: A61B 5/0064 Body surface scanning
• CPC Class Codes: A61B 5/0088 for oral or dental tissue
• CPC Class Codes: A61B 5/1077 Measuring of profiles
• CPC Class Codes: A61B 5/4547 Evaluating teeth
• CPC Class Codes: A61C 13/0004 Computer-assisted sizing or machining of dental prostheses
• CPC Class Codes: A61C 5/77 Methods or devices for making crowns
• CPC Class Codes: A61C 9/0053 Optical means or methods, e.g. scanning the teeth by a laser or light beam
• CPC Class Codes: A61C 9/0066 Depth determination through adaptive focusing
• CPC Class Codes: G01B 11/24 for measuring contours or curvatures
• CPC Class Codes: G01B 11/25 by projecting a pattern, e.g. one or more lines, moiré fringes on the object G01B11/255 takes precedence ; image analysis for depth or shape recovery G06T7/50
• CPC Class Codes: G16H 20/40 relating to mechanical, radiation or invasive therapies, e.g. surgery, laser therapy, dialysis or acupuncture

Abstract

An apparatus for determining surface topology of a portion of a three-dimensional structure is provided, that includes a probing member, an illumination unit, a light focusing optics, a translation mechanism, a detector and a processor.

Claims

1. An apparatus for imaging at least a portion of a patient'"'"'s dentition, the apparatus comprising:

an illumination unit configured to transmit a parent light beam comprising a first wavelength component and a second wavelength component;

an optical system configured to generate an illuminated region on a portion of a patient'"'"'s dentition, wherein the first wavelength component is focused at a first focal plane and the second wavelength component is focused at a second focal plane;

a translation mechanism configured to move the position of the first focal plane and the second focal plane at the same time over a range of focal plane positions;

a detector unit configured to measure intensity of returned light beams of the first wavelength component and the second wavelength component; and

a processor coupled to the detector unit and configured to determine a surface topology of the patient'"'"'s dentition based at least in part on a first intensity of a first returned light beam of the first wavelength component and a second intensity of a second returned light beam of the second wavelength component.

2. The apparatus of claim 1, wherein the apparatus comprises a hand held probe including one or more of the illumination unit, the optical system, the translation mechanism, the detector unit and the processor.

3. The apparatus of claim 1, further comprising a probing member having a sensing face, wherein the illuminated region on the portion of the patient'"'"'s dentition is forward of the sensing face.

4. The apparatus of claim 1, further comprising an optics expander unit configured to expand the parent light beam into an array of incident light beams, each comprising the first wavelength component and the second wavelength component.

5. The apparatus of claim 4, wherein the optics expander unit comprises a grating or a microlens array.

6. The apparatus of claim 1, wherein the translation mechanism comprises a motor.

7. The apparatus of claim 1, wherein the illuminated region is oriented in an X-Y plane and the first focal plane and the second focal plane are located at a first position and a second position, respectively, along a depth dimension substantially orthogonal to the X-Y plane.

8. The apparatus of claim 7, wherein the location of the first position and the second position along the depth dimension is defined by the first wavelength component and the second wavelength component, respectively.

9. The apparatus of claim 7, wherein the processor is further configured to determine a surface topology of the patient'"'"'s dentition based on a distance between the first focal plane and the second focal plane along the depth dimension.

10. The apparatus of claim 7, wherein the processor is configured to determine the surface topology of the patient'"'"'s dentition based on an intensity profile of the first returned light beam and the second returned light beam, each intensity profile being generated by moving the first focal plane and the second focal plane along the depth dimension relative to the patient'"'"'s dentition.

11. The apparatus of claim 1, wherein the processor is configured to determine the surface topology of the patient'"'"'s dentition based at least in part on a first maximum intensity of the first returned light beam and a second maximum intensity of the second returned light beam.

12. The apparatus of claim 1, wherein the processor is configured to determine the surface topology of the patient'"'"'s dentition based at least in part on a derivative of the first intensity of the first returned light beam and a derivative of the second intensity of the second returned light beam.

13. The apparatus of claim 1, wherein the parent light beam further comprises a third wavelength component and the optical system is further configured to focus the third wavelength component at a third focal plane.

14. The apparatus of claim 1, wherein the illumination unit comprises a first light emitter to generate the first wavelength component and a second light emitter to generate the second wavelength component.

15. The apparatus of claim 14, wherein the first light emitter comprises a first laser and the second light emitter comprises a second laser.

16. The apparatus of claim 1, wherein the detector unit comprises a CCD camera.

17. An apparatus for determining surface topology of at least a portion of a three-dimensional structure, the apparatus comprising:

a probing member having a sensing face;

an illumination unit configured to transmit a parent light beam along an optical path in the hand-held probe;

a module positioned in the optical path and configured to generate a plurality of incident light beams;

an optical system configured to focus the plurality of incident light beams at a focal plane forward of the sensing face;

a detector unit configured to measure intensities of a plurality of returned light beams that are generated from illuminating the portion of the three-dimensional structure with the plurality of incident light beams; and

a processor coupled to the detector unit and configured to determine a surface topology of the three-dimensional structure based at least in part on the measured intensities of the plurality of returned light beams.

18. The apparatus of claim 17, wherein the detector unit comprises a plurality of sensor elements, each sensor element being configured to measure intensity from a corresponding returned light beam in the plurality of returned light beams.

19. The apparatus of claim 17, wherein the optical system comprises a translation mechanism configured to change the focal plane of the plurality of incident light beams over a range of focal plane positions.

20. The apparatus of claim 19, wherein the translation mechanism is further configured to change the focal plane of the plurality of incident light beams while maintaining a fixed distance between the hand-held probe and the three-dimensional structure.

21. The apparatus of claim 19, wherein the translation mechanism comprises a motor.

22. The apparatus of claim 17, wherein the optical system is configured to operate in telecentric mode.

23. The apparatus of claim 17, wherein the module is configured to produce a pattern of the plurality of incident light beams.

24. The apparatus of claim 19, wherein the intensities of the plurality of returned light beams depends on the position of the focal plane of the plurality of incident light beams, and the processor is further configured to determine the surface topology based on the maximum intensity of each returned light beam measured over the range of focal plane positions.

25. The apparatus of claim 17, further comprising a polarization optic configured to polarize the plurality of incident light beams.