Hinged ankle brace

• US 8,641,654 B2
• Filed: 10/04/2005
• Issued: 02/04/2014
• Est. Priority Date: 10/04/2004
• Status: Active Grant

• Current Assignee: DJO LLC (Enovis Corp.)
• Original Assignee: DJO LLC (Enovis Corp.)
• Inventors: Verkade, Drew R., Nathanson, Jeremy, Walters, David Rodwell II
• Primary Examiner(s): Lewis, Kim M
• Application Number:
  US11/243,754
• Publication Number:
  US 20060084899A1
• Time in Patent Office: 3,045 Days
• Field of Search: 602/5, 602/16, 602/23, 602 27- 29, 36/501, 36/54, 361/15, 361/20, 361/31
• US Class Current: 602/65
• CPC Class Codes: A61F 2005/0137 with two parallel pivots
• CPC Class Codes: A61F 2005/0172 with cushions
• CPC Class Codes: A61F 5/0111 for the feet or ankles
• CPC Class Codes: A61F 5/0127 for the feet A61F5/0111 takes precedence

Abstract

A hinged ankle brace having a semi-rigid ankle cuff and a semi-rigid foot bed rotatably connected by a medial hinge and a lateral hinge provides enhanced stability and support to a wearer'"'"'s ankle. The medial hinge of the ankle brace may be higher than the lateral hinge to accurately replicate the bending motion of an ankle. The ankle brace also includes ratchetably interconnected semi-rigid straps. These semi-rigid straps provide a semi-rigid structure encircling the ankle of a wearer for enhanced support. The ratchet mechanism may include a curved window that enables angular adjustment of the ratcheting straps. The ankle brace may also include a soft inner liner and a soft outer sleeve. The outer sleeve is configured to provide compression to the semi-rigid shell, which in turn provides additional compression to the ankle. The semi-rigid foot bed may include posterior extensions that cup and support the wearer'"'"'s heel, and a posterior cut-out portion that receives the wearer'"'"'s heel.

Claims

1. An ankle brace comprising:

a semi-rigid ankle cuff, the semi-rigid ankle cuff comprising;

a semi-rigid calf supporting portion configured to support a posterior side of an ankle of a wearer;

a semi-rigid medial upright extending generally downward from a medial side of the calf supporting portion and a semi-rigid lateral upright extending generally downward from a lateral side of the calf supporting portion, wherein distal ends of the medial and lateral uprights fit within a shoe when in use; and

at least one semi-rigid strap extending from the calf-supporting portion and including a ratchet mechanism configured to adjustably position the ankle cuff on the ankle of the wearer;

wherein at least part of the at least one semi-rigid strap is an integral extension of the calf-supporting portion.

2. The ankle brace of claim 1, further comprising a semi-rigid foot bed rotatably coupled to the ankle cuff.

3. The ankle brace of claim 1, wherein the at least one semi-rigid strap comprises:

a first strap extending forward from the medial side of the calf-supporting portion and a second strap extending forward from the lateral side of the calf-supporting portion;

wherein the first strap and the second strap are configured to mate such that a circumference of the ankle cuff is incrementally adjustable.

4. The ankle brace of claim 3, wherein at least one of the first strap and the second strap comprises a first segment and a second segment, and wherein the first segment is more rigid than the second segment.

5. The ankle brace of claim 4, wherein the first segment is adjacent the calf-supporting portion and the second segment is spaced apart from the calf-supporting portion.

6. The ankle brace of claim 3 comprising a slot formed within the first strap, and wherein an end of the second strap extends through the slot.

7. The ankle brace of claim 6, wherein the second strap has a plurality of ridges.

8. The ankle brace of claim 7, wherein the slot includes a curved edge adapted to slidably engage with the plurality of ridges of the second strap to incrementally adjust the position of the first and second straps relative to one another.

9. The ankle brace of claim 8, wherein one of the plurality of ridges includes an upper or lower portion that engages the curved edge of the slot to angularly stabilize the second strap against the curved edge.

10. The ankle brace of claim 6, wherein the second strap slidably engages with the first strap.

11. The ankle brace of claim 6, wherein the first strap and the second strap are configured to interlock across an anterior side of the wearer'"'"'s ankle.

12. The ankle brace of claim 6, wherein first and second straps each include hook fasteners at their respective first ends, and wherein hook fasteners on the first strap attach to loop fasteners on a lateral side of the ankle cuff, and hook fasteners of the second strap attach to loop fasteners on a medial side of the ankle cuff.

13. The ankle brace of claim 1, wherein the at least one strap extends along an anterior side of the ankle cuff.

14. The ankle brace of claim 3, wherein the first strap and the second strap are configured to mate along an anterior side of the ankle cuff.

15. The ankle brace of claim 3, wherein the first strap is an integrally formed extension of the calf supporting portion and is configured to overlap a portion of the second strap along an anterior side of the ankle cuff.

16. The ankle brace of claim 15, wherein the second strap is received within the first strap.

17. The ankle brace of claim 1, wherein the semi-rigid cuff is configured to completely encircles the ankle of the wearer.

18. An ankle brace configured to completely encircle a user'"'"'s lower leg, comprising:

a semi-rigid ankle cuff having a calf supporting portion that supports a posterior side of an ankle of a wearer,

a first semi-rigid strap extending from a medial side of the calf-supporting portion, and a second semi-rigid strap extending from a lateral side of the calf-supporting portion, wherein the first semi-rigid strap includes a slot and the second semi-rigid strap extends through the slot, and the first semi-rigid strap and the second semi-rigid strap are configured to engage with one another across a side of the wearer'"'"'s lower leg to completely encircle the wearer'"'"'s lower leg with the semi-rigid ankle cuff.

19. The ankle brace of claim 18, wherein the slot includes a window with a curved edge adapted to slidably engage with a plurality of ridges disposed on the second semi-rigid strap to incrementally adjust the position of the first and second straps relative to one another.

20. The ankle brace of claim 19, wherein one of the plurality of ridges includes an upper or lower portion that engages the curved edge of the slot to angularly stabilize the second semi-rigid strap against the curved edge.

21. The ankle brace of claim 18, wherein at least part of the first or second semi-rigid strap is an integral extension of the calf supporting portion.

22. An ankle brace configured to completely encircle a user'"'"'s lower leg, comprising:

a semi-rigid ankle cuff having a calf supporting portion that supports a posterior side of an ankle of a wearer,

a first semi-rigid strap extending from a medial side of the calf-supporting portion, and a second semi-rigid strap extending from a lateral side of the calf-supporting portion, wherein the first and second semi-rigid straps are configured to interlock with one another across an anterior side of the wearer'"'"'s lower leg, and the first semi-rigid strap and the second semi-rigid strap are configured to engage with one another across a side of the wearer'"'"'s lower leg to completely encircle the wearer'"'"'s lower leg with the semi-rigid ankle cuff.

23. The ankle brace of claim 22, wherein the first semi-rigid strap secures against the lateral side of the calf supporting portion and the second semi-rigid strap secures against the medial side of the calf supporting portion.

24. The ankle brace of claim 22, wherein at least part of the first or second semi-rigid strap is an integral extension of the calf supporting portion.

25. An ankle brace configured to provide torsional rigidity and ankle eversion and inversion control to a wearer, comprising:

a semi-rigid cuff that is configured to completely encircle a wearer'"'"'s lower leg, the semi-rigid cuff comprising;

a semi-rigid calf supporting portion that supports a posterior side of an ankle of the wearer and having an opening configured to receive a heel of the wearer;

a semi-rigid medial upright extending generally downward from a medial side of the calf supporting portion and a semi-rigid lateral upright extending generally downward from a lateral side of the calf supporting portion, wherein distal ends of the medial and lateral uprights fit within a shoe when applied to the wearer'"'"'s ankle; and

a semi-rigid strap extending from a side of the calf supporting portion to completely encircle the wearer'"'"'s lower leg with the semi-rigid ankle cuff.