Spring clip safety IV catheter

• US 8,647,313 B2
• Filed: 10/22/2012
• Issued: 02/11/2014
• Est. Priority Date: 08/20/1997
• Status: Expired due to Fees

• Current Assignee: B Braun Melsungen AG (B. Braun Holding GmbH & Co. KG)
• Original Assignee: B Braun Melsungen AG (B. Braun Holding GmbH & Co. KG)
• Inventors: Woehr, Kevin, Orth, Manfred, Wynkoop, Mark, Kohler, Matthew
• Primary Examiner(s): Sirmons, Kevin C
• Assistant Examiner(s): GRAY, PHILLIP A
• Application Number:
  US13/656,980
• Publication Number:
  US 20130053781A1
• Time in Patent Office: 477 Days
• Field of Search: 604/263, 604158-166, 604/192, 604/198, 604/239, 604/264
• US Class Current: 604/263
• CPC Class Codes: A61B 17/3494 with safety means for protection against accidental cutting or pricking, e.g. limiting insertion depth, pressure sensors for the peridural space A61B17/3401
• CPC Class Codes: A61M 2005/3247 Means to impede repositioning of protection sleeve from needle covering to needle uncovering position
• CPC Class Codes: A61M 2005/325 Means obstructing the needle passage at distal end of a needle protection sleeve
• CPC Class Codes: A61M 25/0606 "Over-the-needle" catheter assemblies, e.g. I.V. catheters
• CPC Class Codes: A61M 25/0618 having means for protecting only the distal tip of the needle, e.g. a needle guard
• CPC Class Codes: A61M 25/0625 with a permanent connection to the needle hub, e.g. a guiding rail, a locking mechanism or a guard advancement mechanism
• CPC Class Codes: A61M 25/0631 having means for fully covering the needle after its withdrawal, e.g. needle being withdrawn inside the handle or a cover being advanced over the needle
• CPC Class Codes: A61M 5/158 Needles for infusions; Accessories therefor, e.g. for inserting infusion needles, or for holding them on the body
• CPC Class Codes: A61M 5/3273 freely sliding on needle shaft without connection to syringe or needle
• CPC Class Codes: A61M 5/3275 being connected to the needle hub or syringe by radially deflectable members, e.g. longitudinal slats, cords or bands

Abstract

A safety IV catheter includes a unitary, resilient needle guard received in a catheter hub. The needle guard includes a proximal arm or wall that includes an opening through which a needle passes for axial movement. When the needle is retracted from the catheter, it releases the force that had previously prevented movement of the needle guard within the catheter hub. This in turn causes the needle guard to snap into a position in which it is clamped onto the needle shaft and in which its distal wall blocks access to the needle tip. In this condition, the spring needle guard and needle can be removed from the catheter hub. A slot or crimp may be formed in the needle shaft that engages with the needle guard after the protected needle and needle guard are removed from the catheter hub, thereby to prevent removal of the protected needle from the needle guard.

Claims

1. A safety IV catheter comprising:

a) a needle having a needle shaft and a needle tip;

b) said needle shaft comprising a bulge;

c) a hollow tubular catheter having a proximal end;

d) said hollow tubular catheter is secured to the distal end of a catheter hub;

e) said catheter hub having a hub section, wherein a chamber is formed in said hub section, and having an inner wall comprising a groove or bump being formed in said inner wall;

f) a resilient spring clip needle guard located within said chamber being formed in said hub section of said catheter hub and comprising two curved protrusions or curved sections and two distal end walls;

g) said needle being received within said hollow tubular catheter when in a ready position, wherein said needle extends through said chamber, a passageway of said tubular catheter, and distally beyond said catheter hub and said hollow tubular catheter so that said needle tip extends beyond the tapered distal end of said hollow tubular catheter and said needle guard located within said hub chamber is adapted to automatically snap or pivot into a retracted position for blocking access to said distal needle tip and preventing further movement of said needle tip when said needle is in its retracted position;

h) said needle guard being urged outwardly such that said two curved sections or curved protrusions contact with said groove or bump of said inner wall of said catheter hub so that the needle guard is retained therein in the ready position;

i) said needle guard further comprising a proximal wall or proximal vertical arm having an opening adapted to let said shaft of needle freely pass through and axially move; and

j) wherein said bulge on said needle has a diameter greater than that of said opening of said proximal wall or proximal vertical arm so as to engage said opening during proximal movement of said needle.

2. The safety IV catheter of claim 1, wherein said needle guard is adapted to automatically snap into said retracted position as said needle is being retracted for blocking access to said needle tip and preventing further distal movement of said needle tip to prevent accidental contact with said needle tip.

3. The safety IV catheter of claim 1, wherein said distal arm terminates in a lip adapted to be engaged by said needle shaft when said needle is in its said ready position.

4. The safety IV catheter of any one of claims 1, wherein the said catheter is configured such that a lower end or curved section or curved protrusion of said needle guard is urged by said needle shaft into retaining contact with said inner wall of said catheter hub when said needle is in its said ready position.

5. The safety IV catheter of claim 1, wherein said spring clip needle guard being configured such that a downward or radial force exerted by said needle shaft on said spring clip needle guard in said catheter hub is released when said needle is retracted to said retracted position, and said distal tip of said needle moves past a lip or curved arm of said spring clip needle guard causing said spring clip needle guard to pivot or snap to said retracted position in which said distal arm or said distal end walls are adapted to block said needle tip.

6. The safety IV catheter of claim 1, wherein said resilient spring clip needle guard has two arms with each arm comprising said curved section or protrusion and distal wall.

7. The safety IV catheter of claim 6 wherein said two arms intersect.

8. The safety IV catheter of claim 6, wherein said needle shaft engage said arms when said needle shaft is in its ready position.

9. The safety IV catheter assembly of claim 6, wherein said two arms each has sections of different arm widths.

10. The safety IV catheter assembly of claim 6, wherein said two arms of said needle guard each include a narrow portion that extends between a distal wide portion and a proximal wide portion, and wherein a lateral clamping edge is defined at the distal wide portion.

11. A safety IV catheter comprising:

a hollow tubular catheter having a proximal end secured to a distal end of a catheter hub, said catheter hub having a hub section having an inner wall defining a chamber having a groove or a bump being formed on said inner wall;

a needle having a needle shaft attached to a needle hub, a needle tip, and a bulge near the needle tip, said needle being received within said hollow tubular catheter in a ready position, wherein said needle extends through said chamber and distally beyond said catheter hub and said hollow tubular catheter so that said needle tip extends beyond a distal end of said hollow tubular catheter;

a resilient spring clip needle guard disposed within said chamber and having said needle shaft passing therethrough, said resilient spring clip needle guard comprising an arm with an end wall urged by said needle shaft into contact with said groove or bump of said catheter hub so that the needle guard is retained therein in the ready position;

said resilient spring clip needle guard is adapted to automatically snap or pivot into a retracted position so that said needle tip is guarded from an inadvertent needle stick;

wherein said resilient spring clip needle guard is released from said groove or bump when said needle shaft moves and said needle tip is located proximally of said end wall of said arm;

wherein said resilient spring clip needle guard further comprises a proximal wall or proximal vertical arm having an opening having the needle shaft freely passing therethrough and wherein said bulge has a diameter greater than that of said opening of said proximal wall or proximal vertical arm to limit movement of said proximal wall or said proximal vertical arm of said resilient spring clip needle guard distally beyond said bulge.

12. The safety IV catheter of claim 11, wherein said groove is a continuous circumferential groove.

13. The safety IV catheter of claim 11, wherein said resilient spring clip needle guard comprises a second arm with an end wall located distally of the proximal wall.

14. The safety IV catheter of claim 11, wherein said resilient spring clip needle guard further comprises a flexible tab comprising a locking tab on the resilient spring clip needle guard to securely lock the resilient spring clip needle guard onto the needle.

15. The safety IV catheter of claim 13, wherein the needle shaft biases the second arm into engagement with the groove or bump in the chamber.

16. The safety IV catheter of claim 11, wherein the proximal wall comprises a proximally facing wall surface and a distally facing wall surface.

17. The safety IV catheter of claim 15, wherein the arm and the second arm intersect.

18. The safety IV catheter of claim 13, wherein the arm and the second arm define a first cross-sectional dimension when in the ready position and a second cross-sectional dimension, which is smaller than the first cross-sectional dimension, when in the retracted position.

19. A safety IV catheter comprising:

a hollow tubular catheter having a proximal end secured to a distal end of a catheter hub, said catheter hub having a hub section having an inner wall defining a chamber having a reduced internal diameter section, which is smaller in internal diameter than a chamber section distally thereof and proximally thereof;

a needle having a needle shaft attached to a needle hub, a needle tip, and a bulge proximal of the needle tip, said needle being received within said hollow tubular catheter and said needle tip extending distally beyond a distal end thereof in a ready position;

a resilient spring clip needle guard comprising a plurality of arms disposed within said chamber and having said needle shaft passing through a rear wall having a proximally facing wall surface, a distally facing wall surface, and central opening formed through the proximally and distally facing wall surfaces, said plurality of arms, each with a curved protrusion and a distal wall, are urged into retaining contact with said protrusion in said chamber of said catheter hub and pivotable inwardly when moved proximally to clear said protrusion in said chamber;

wherein the bulge on the needle has a larger cross-sectional dimension than the opening on the rear wall of the resilient spring clip needle guard to limit movement of the resilient spring clip needle guard distally off of the needle in the retracted position.

20. The safety IV catheter of claim 19, wherein the plurality of arms each has a bent section that forms the curved protrusion.

21. The safety IV catheter of claim 19, wherein the opening on the proximal wall is round and the bulge is non-round.

22. The safety IV catheter of claim 19, wherein the plurality of arms comprise at least two arms that intersect.

23. The safety IV catheter of claim 20, wherein the plurality of arms define a first cross-sectional dimension when in the ready position and a second cross-sectional dimension, which is smaller than the first cross-sectional dimension, when in the retracted position.

24. The safety IV catheter of claim 19, wherein each of said plurality of arms comprising arm sections of different arm widths.

25. A safety IV catheter comprising:

a catheter hub with a tubular catheter, a needle hub with a needle projecting through the tubular catheter, and a resilient spring clip needle guard with a proximal wall or a proximal vertical arm having a central opening formed through a proximally facing wall surface and a distally facing wall surface located inside a chamber defined by the catheter hub and having the needle projecting through the central opening;

wherein said resilient spring clip needle guard comprises an arm comprising a bent section forming a curved protrusion and comprising an end wall at an end thereof biased outwardly such that said curved protrusion engage a groove or a protrusion formed in the chamber of the catheter hub to retain the resilient spring clip needle guard inside the chamber during retraction of the needle in a proximal direction away from the catheter hub, the protrusion defining a reduced internal diameter section, which is smaller in internal diameter than a chamber section distally thereof and proximally thereof and the groove defining an enlarged diameter section, which is larger in internal diameter than a chamber section distally thereof and proximally thereof;

wherein a bulge on the needle proximal of a needle tip has a larger cross-sectional dimension than the central opening on the proximal wall or the proximal vertical arm of the resilient spring clip needle guard to limit movement of the resilient spring clip needle guard distally off of the needle.

26. The safety IV catheter of claim 25, wherein the resilient spring clip needle guard further comprises a flexible tab comprising a locking tab on the resilient spring clip needle guard to securely lock the resilient spring clip needle guard onto the needle.

27. The safety IV catheter of claim 25, further comprising a second arm with an end wall located distally of the proximal wall or the proximal vertical arm biased by the needle shaft into engagement with the groove or the protrusion.

28. The safety IV catheter of claim 26, wherein the flexible tab has an end edge to securely lock the resilient spring clip needle guard onto the needle.

29. The safety IV catheter of claim 25, wherein the central opening is round and the bulge on the needle near the needle tip is non-round.