Systems and methods for facet joint treatment

• US 8,663,293 B2
• Filed: 04/11/2011
• Issued: 03/04/2014
• Est. Priority Date: 06/15/2010
• Status: Active Grant

• Current Assignee: Surgalign Spine Technologies, Inc. (Surgalign Holdings, Inc.)
• Original Assignee: Zyga Technology, Inc. (Surgalign Holdings, Inc.)
• Inventors: Assell, Robert, Beaubien, Brian, Dickhudt, Eugene
• Primary Examiner(s): BATES, DAVID W
• Application Number:
  US13/084,104
• Publication Number:
  US 20110307061A1
• Time in Patent Office: 1,058 Days
• Field of Search: 606/99, 606/279, 623/17.11
• US Class Current: 606/279
• CPC Class Codes: A61B 17/7067 Devices bearing against one or more spinous processes and also attached to another part of the spine; Tools therefor
• CPC Class Codes: A61F 2/4405 for apophyseal or facet joints, i.e. between adjacent spinous or transverse processes devices implanted between spinous or transverse processes A61B17/7062
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/3008 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2002/30321 differing in roughness
• CPC Class Codes: A61F 2002/30322 differing in surface structures
• CPC Class Codes: A61F 2002/30324 differing in thickness
• CPC Class Codes: A61F 2002/30685 Means for reducing or preventing the generation of wear particulates
• CPC Class Codes: A61F 2002/30754 Implants for interposition between two natural articular surfaces
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/4629 connected to the endoprosthesis or implant via a threaded connection

Abstract

A system for treating a facet joint of a patient. The facet joint includes a superior articular face and an inferior articular face. The system includes a resurfacing device, an implant insertion tool and a guide cannula. The resurfacing device is positionable between a superior articular face of a facet joint and an inferior articular face of a facet joint. The implant insertion tool is adapted to engage the resurfacing device. The guide cannula has a passage extending therethrough. The guide cannula passage is adapted to receive at least a portion of the resurfacing device and the implant insertion tool.

Claims

1. A system for treating a facet joint of a patient, wherein the facet joint includes a superior articular face and an inferior articular face, wherein the system comprises:

an implant that is positionable between the superior articular face of the facet joint and the inferior articular face of the facet joint, wherein the implant comprises a first engagement feature;

an implant insertion tool that comprises a second engagement feature that is capable of mating with the first engagement feature and wherein a force to separate the first engagement feature and the second engagement feature after mating is at least 1 Newton;

a delivery cannula having an internal passage extending through a distal end thereof, wherein the delivery cannula passage is adapted to receive at least a portion of the implant and the implant insertion tool, wherein the delivery cannula comprises a pair of leaflets that extend from a distal end thereof, wherein the leaflets are configured, respectively, to be positioned between the implant and the superior articular face, and the implant and the inferior articular face, wherein the leaflets are fabricated from a resilient material and wherein the implant insertion tool has a length that is greater than the length of the guide cannula; and

a guide cannula having an internal passage extending therethrough, wherein the guide cannula passage is adapted to receive the delivery cannula.

2. The system of claim 1, wherein the implant comprises a first implant portion and a second implant portion.

3. The system of claim 1, wherein the implant exhibits sufficient flexibility to transition from a relatively flat state to an inserted state in which the implant substantially matches any multi-planar curvatures of the superior articular face.

4. The system of claim 1, wherein the implant has a plurality of teeth on at least one surface thereof.

5. The system of claim 1, wherein the implant insertion tool further comprises:

a main portion having a proximal end and a distal end;

a handle portion attached to the main portion proximate the proximal end; and

a shoulder portion extending from at least one of the main portion and the handle portion, wherein the shoulder portion has a width that is greater than a width of the main portion.

6. The system of claim 1, wherein the implant and the implant insertion tool are slidably mounted with respect to the guide cannula.

7. The system of claim 1, wherein the guide cannula has a concave distal surface.

8. The system of claim 1, and further comprising a guide probe assembly that includes a guide probe tip, wherein the guide probe assembly has a width that is smaller than a width of the guide cannula passage and wherein the guide probe assembly has a height that is smaller than a height of the guide cannula passage.

9. The system of claim 8, wherein the guide probe tip is removably mounted to the guide probe assembly.

10. The system of claim 8, wherein a width of the guide probe tip is smaller than the width of the guide probe assembly and wherein a height of the guide probe tip is smaller than the height of the guide probe assembly.

11. The system of claim 1, wherein the guide cannula is slidably mounted with respect to the delivery cannula and wherein the implant and the implant insertion tool are slidably mounted with respect to the delivery cannula.

12. The system of claim 1, and further comprising a retractor tool that comprises:

a first handle section that is capable of engaging the implant insertion tool; and

a second handle section operably connected to the first handle section, wherein the second handle section is capable of engaging the delivery cannula.

13. The system of claim 12, wherein the first handle section is pivotally mounted to the second handle section.

14. The system of claim 4, wherein the at least one surface comprises a first major surface, wherein at least one of the plurality of teeth is defined by a leading face and a trailing face, an angle defined by the leading face and a plane of the first major surface being smaller than an angle defined by the trailing face and the plane of the first major surface such that the at least one tooth more overtly resists movement of the corresponding implant relative to a corresponding facet joint articular face in a first direction as compared to a second, opposite direction.

15. The system of claim 4, wherein the at least one surface comprises a first major surface, wherein the plurality of teeth include:

a first teeth set, each tooth of the first teeth set defining a first angle of extension relative to the first major surface; and

a second teeth set, each tooth of the second teeth set defining an angle of extension relative to the first major surface differing from the first angle of extension.

16. The system of claim 15, wherein each tooth of the first teeth set includes a leading face more proximate the leading end and a trailing face more proximate the trailing end, the leading and trailing faces intersecting at a tip opposite the first major surface, and further wherein a length of the leading face is greater than a length of the trailing face such that the corresponding tooth defines a direction of insertion of the corresponding implant from the leading end to the trailing end.

17. The system of claim 16, wherein the implant comprises a base web having a substantially uniform thickness, wherein the plurality of teeth include a first tooth proximate the leading end and a second tooth proximate the trailing end, and wherein a height of the first tooth is greater than a height of the second tooth.

18. A system for treating a facet joint of a patient, wherein the facet joint includes a superior articular face and an inferior articular face, wherein the system comprises:

an implant that is positionable between a superior articular face of a facet joint and an inferior articular face of a facet joint, wherein the implant comprises a first engagement feature;

an implant insertion tool that comprises a second engagement feature that is capable of mating with the first engagement feature and wherein a force to separate the first engagement feature and the second engagement feature after mating is at least 1 Newton;

a delivery cannula having an internal passage extending through a distal end thereof, wherein the delivery cannula passage is adapted to receive at least a portion of the implant and the implant insertion tool, wherein the delivery cannula comprises a pair of leaflets that extend from a distal end thereof, wherein the leaflets are fabricated from a resilient material and wherein the implant insertion tool has a length that is greater than the length of the guide cannula;

a guide cannula having an internal passage extending therethrough, wherein the guide cannula passage is adapted to receive the delivery cannula and wherein;

the first engagement feature comprises a first aperture region and a second aperture region, wherein the first aperture region intersects an edge of the implant and wherein the second aperture region is in communication with the first aperture region; and

the second engagement feature comprises a first extension region and a second extension region, wherein the second extension region is attached to the implant insertion tool and wherein the first extension region is attached to the second extension region opposite the implant insertion tool.