Drill head for a tunneling apparatus

• US 8,684,470 B2
• Filed: 02/11/2010
• Issued: 04/01/2014
• Est. Priority Date: 02/11/2009
• Status: Active Grant

• Current Assignee: Vermeer Manufacturing Company
• Original Assignee: Vermeer Manufacturing Company
• Inventors: Harrison, Stuart, Salins, Andis Normunds, Mills, Matthew Arlen, Vos, Matthew Stephen, Michael, Tod Jason, Shuman, Robert Hoch V
• Primary Examiner(s): KRECK, JOHN J
• Application Number:
  US12/704,283
• Publication Number:
  US 20100230171A1
• Time in Patent Office: 1,510 Days
• Field of Search: 299/1.3
• US Class Current: 299/1.3
• CPC Class Codes: E21B 47/002 by visual inspection
• CPC Class Codes: E21B 7/04 Directional drilling
• CPC Class Codes: E21B 7/20 Driving or forcing casings or pipes into boreholes, e.g. sinking; Simultaneously drilling and casing boreholes
• CPC Class Codes: E21D 9/004 using light beams for direction or position control
• CPC Class Codes: E21D 9/093 Control of the driving shield , e.g. of the hydraulic advancing cylinders arrangement of measuring or indicating devices for use during driving of tunnels E21D9/003

Abstract

The present disclosure relates to a tunneling apparatus including a drill head having a main body and a drive stem rotatably mounted within the main body. The main body defines a vacuum passage offset from the drive stem that extends through the main body from a proximal end to a distal end of the main body. The tunneling apparatus also includes an axial bearing structure for transferring axial load between the drive stem and the main body of the drill head. The axial bearing structure is proximally offset from the distal end of the main body of the drill head. The tunneling apparatus further includes a first radial bearing structure for transferring radial load between the drive stem and the main body of the drill head. The first radial bearing structure is positioned between the axial bearing structure and the distal end of the main body of the drill head and is distally offset from the axial bearing structure.

Claims

1. A tunneling apparatus comprising:

drill head including a main body extending along a central longitudinal axis, a drive stem extending coaxially along and radially fixed relative to the central longitudinal axis, and a steering shell that is surrounding an exterior of the main body and that is moveable relative to the main body, the drill head also including a first position indicator that moves in response to relative movement between the main body of the drill head and the steering shell of the drill head, the first position indicator being in contact with the steering shell and providing a visual indication regarding a relative position between the main body and the steering shell, and the first position indicator being located within a field of view of a camera of the tunneling apparatus.

2. The tunneling apparatus of claim 1, further comprising a marking provided on the main body adjacent to the position indicator and within the field of view of the camera so that an operator can ascertain a relative position of the position indicator compared to the main body.

3. The tunneling apparatus of claim 1, further comprising a measuring scale provided on the main body adjacent to the position indicator and within the field of view of the camera so that an operator can ascertain a relative position of the position indicator compared to the main body.

4. The tunneling apparatus of claim 1, wherein movement of the steering shell relative to the main body causes movement of the first position indicator relative to the main body.

5. The tunneling apparatus of claim 4, further comprising radial cylinders for moving the steering shell relative to the main body to provide steering of the tunneling apparatus.

6. The tunneling apparatus of claim 1, wherein the main body supports a drive stem for rotating a cutting component of the tunneling apparatus.

7. A method of steering the tunneling apparatus of claim 1, viewing the position of the position indicator relative to a feature of the main body to confirm an actual relative position between the steering shell and the main body.

8. A tunneling apparatus comprising:

a plurality of intermediate drill rods that can be connected together to form a string of intermediate drill rods extending along a central longitudinal axis, each intermediate drill rod including a drive shaft rotatably mounted within a casing and coaxially aligned and radially fixed relative to the central longitudinal axis, the casings each defining at least first and second separate axially extending cavities that extend along lengths of the casings from first ends to opposite second ends of the casings, the first cavities being aligned with one another when the intermediate drill rods are connected together such that the first cavities define a continuous first channel that extends along a length of the string of intermediate drill rods, the second cavities being aligned with one another when the intermediate drill rods are connected together such that the second cavities define a continuous second channel that extends along a length of the string of intermediate drill rods, and the drive shafts of the intermediate drill rods being connected to one another when the intermediate drill rods are connected together to allow torque to be transferred through the string of intermediate drill rods;

a steering control laser directed through the first channel;

a vacuum connected to the second channel to remove slurry during tunneling operations;

a drill head positioned adjacent a first end of the string of intermediate drill rods, wherein the drill head includes a main body coaxially aligned with the central longitudinal axis, and a steering shell that is surrounding and exterior of the main body and that is moveable relative to the main body, the drill head also including a first position indicator that moves in response to relative movement between the main body of the drill head and the steering shell of the drill head, the first position indicator being in contact with the steering shell and providing a visual indication regarding a relative position between the main body and the steering shell, and the first position indicator being located within a field of view of a camera of the tunneling apparatus; and

an external drive positioned adjacent a second end of the string of intermediate drill rods, wherein the external drive applies torque to the string of intermediate drill rods that is transferred to the drill head by the drive shafts of the intermediate drill rods, and wherein the external drive also applies thrust and/or pullback to the string of intermediate drill rods.

9. The tunneling apparatus of claim 8, further comprising a marking provided on the main body adjacent to the position indicator and within the field of view of the camera so that an operator can ascertain a relative position of the position indicator compared to the main body.

10. The tunneling apparatus of claim 8, further comprising a measuring scale provided on the main body adjacent to the position indicator and within the field of view of the camera so that an operator can ascertain a relative position of the position indicator compared to the main body.

11. The tunneling apparatus of claim 8, wherein movement of the steering shell relative to the main body causes movement of the steering indicator relative to the main body.

12. The tunneling apparatus of claim 8, further comprising radial cylinders for moving the steering shell relative to the main body to provide steering of the tunneling apparatus.

13. The tunneling apparatus of claim 8, wherein the main body supports a drive stem for rotating a cutting component of the tunneling apparatus.

14. A method of steering the tunneling apparatus of claim 8, viewing the position of the position indicator relative to a feature of the main body to confirm an actual relative position between the steering shell and the main body.

15. A tunneling apparatus comprising:

a drill head including a main body and a steering shell that is surrounding and exterior of the main body and that is moveable relative to the main body;

an actuator for generating relative movement between the main body and the steering shell;

a rotatable drilling tool supported by the main body and radially fixed relative to a central longitudinal axis of the main body; and

a position indicator system for providing visual indication regarding a relative position between the main body and the steering shell, the position indicator system including a first indicator feature carried by the main body and a second indicator feature in the form of a indicator member that is in contact with the steering shell, the first and second indicator features being within a field of view of a downhole camera of the tunneling apparatus.

16. The tunneling apparatus of claim 15, wherein the position indicating system includes a first indicator feature carried by the main body and a second indicator feature that frames the first indicator feature, the first and second indicator features being within a field of view of a downhole camera of the tunneling apparatus.

17. The tunneling apparatus of claim 16, wherein the first indicator feature is on an end wall of the main body, and the second indicator feature is positioned generally between the end wall and the camera.

18. The tunneling apparatus of claim 17, wherein the first indicator feature is a marking.

19. The tunneling apparatus of claim 17, wherein the first indicator feature is a scale.