Medical device heaters and methods

• US 8,692,167 B2
• Filed: 12/08/2011
• Issued: 04/08/2014
• Est. Priority Date: 12/09/2010
• Status: Active Grant

• Current Assignee: Fresenius Medical Care Deutschland GmbH (Fresenius Medical Care AG)
• Original Assignee: Fresenius Medical Care Deutschland GmbH (Fresenius Medical Care AG)
• Inventors: Hedmann, Frank, Sebesta, Sven, Wernicke, Ulrich
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US13/315,240
• Publication Number:
  US 20120168426A1
• Time in Patent Office: 852 Days
• Field of Search: 219490-497, 219/501, 219/505, 219412-414, 604/6.01, 604/6.13, 604/29
• US Class Current: 219/497
• CPC Class Codes: A61M 1/1522 the interface being evacuated interfaces to enhance contact
• CPC Class Codes: A61M 1/1524 the interface providing means for actuating on functional elements of the cassette, e.g. plungers
• CPC Class Codes: A61M 1/153 the cassette being adapted for heating or cooling the treating fluid, e.g. the dialysate or the treating gas
• CPC Class Codes: A61M 1/154 with sensing means or components thereof
• CPC Class Codes: A61M 1/155 with treatment-fluid pumping means or components thereof
• CPC Class Codes: A61M 1/1561 at least one cassette surface or portion thereof being flexible, e.g. the cassette having a rigid base portion with preformed channels and being covered with a foil
• CPC Class Codes: A61M 1/1565 Details of valves
• CPC Class Codes: A61M 1/159 specially adapted for peritoneal dialysis
• CPC Class Codes: A61M 1/166 Heating for sterilisation A61M1/1686
• CPC Class Codes: A61M 1/1664 with temperature control
• CPC Class Codes: A61M 1/28 Peritoneal dialysis ; Other peritoneal treatment, e.g. oxygenation
• CPC Class Codes: A61M 1/282 Operational modes
• CPC Class Codes: A61M 2205/12 with interchangeable cassettes forming partially or totally the fluid circuit
• CPC Class Codes: A61M 2205/3653 by Joule effect, i.e. electric resistance
• CPC Class Codes: A61M 5/44 having means for cooling or heating the devices or media

Abstract

A medical device having a heater with at least one heating element which has mains voltage applied to it by a heating control unit. The heating control unit includes a monitoring arrangement and a switching arrangement. The monitoring arrangement can recognize the zero crossings of the mains voltage, and the switching arrangement can switch the at least one heating element on or off in the zero crossing. The heating control unit controls the power of the heating by switching on and off of one or more half cycles of the mains AC voltage.

Claims

1. A medical device comprising

a heater having two heating elements, and

a heating control unit, which is configured to be connected to mains AC voltage, connected to the heater, the heating control unit comprising

a monitoring arrangement configured to recognize zero crossings of the mains AC voltage and

a switching arrangement configured to switch the at least one heating element on or off in the zero crossing,

wherein

the monitoring arrangement is configured to detect a level of the mains AC voltage,

the heating control unit is configured to

control power of the heater by switching on and off one or more half cycles of the mains AC voltage, and

control the two heating elements based on a detected level of the mains AC voltage so as to operate in parallel in a first operating mode for a detected level of the mains AC voltage in a first voltage range between 80 V and 160 V, and operate in parallel in a second operating mode that is different from the first operating mode for a detected level of the mains AC voltage in a second voltage range between 180 V and 250 V.

2. The medical device of claim 1, wherein the heating control unit is configured to control the two heating elements based on a ratio of a number of half cycles with a switched on heating element to a number of half cycles with a switched off heating element.

3. The medical device of claim 1, wherein the two heating elements can be switched on or off independently of one another by the switching arrangement.

4. The medical device of claim 3, wherein the two heating elements are operated partly or fully synchronously in the first operating mode.

5. The medical device of claim 4, wherein the two heating elements have mains AC voltage half cycles applied partly or fully synchronously.

6. The medical device of claim 4, wherein the two heating elements are operated alternately in the second operating mode.

7. The medical device of claim 6, wherein, in the second operating mode, a specific number of mains AC voltage half cycles are alternately applied to the two heating elements.

8. The medical device of claim 6, wherein the heating control unit is configured to set a ratio of a number of a half cycles with switched on heating elements to a number of half cycles with switched off heating elements based on the detected level of the mains AC voltage in an operation in the first and/or second operating modes.

9. The medical device of claim 1, wherein the medical device further comprises a temperature sensor, and the heating control unit is configured to set a ratio of the number of the half cycles with a switched on heating element to a number of a half cycles with a switched off heating element based on a signal of the temperature sensor.

10. The medical device of claim 1, wherein the medical device further comprises a temperature sensor, and the heating control unit generates a control signal based on a signal of the temperature sensor which is superimposed on control signals for adapting the power to the detected level of the mains AC voltage.

11. The medical device of claim 1, wherein the medical device is a dialysis machine and the heater is configured to heat a medical liquid.

12. The medical device of claim 11, wherein the dialysis machine is a peritoneal dialysis machine and the heater is configured to heat dialysate.

13. A medical device heating control unit that is configured to be connected to mains AC voltage and to a heater that includes two heating elements, the heating control unit comprising

a monitoring arrangement configured to recognize zero crossings of the mains AC voltage, and

a switching arrangement configured to switch a heating element of the heater on or off in the zero crossing, wherein

the heating control unit is configured to

control power of the heater by switching on and off one or more half cycles of the mains AC voltage, and

control the two heating elements based on a detected level of the mains AC voltage so as to operate in parallel in a first operating mode for a detected level of the mains AC voltage in a first voltage range between 80 V and 160 V, and operate in parallel in a second operating mode that is different from the first operating mode for a detected level of the mains AC voltage in a second voltage range between 180 V and 250 V.

14. A method of operating a medical device heater, the method comprising:

detecting a level of mains AC voltage used to power the medical device heater;

controlling heating elements of the medical device heater based on a detected level of the mains AC voltage so as to operate in parallel in a first operating mode for a detected level of the mains AC voltage in a first voltage range between 80 V and 160 V, and operate in parallel in a second operating mode that is different from the first operating mode for a detected level of the mains AC voltage in a second voltage range between 180 V and 250 V;

detecting zero crossings of the mains AC voltage;

switching the heating elements of the heater on or off in the zero crossing,

wherein a power of the heater is controlled based on a number of the half cycles of the mains AC voltage with a switched on heating element.