Circuits and methods for generating a diagnostic mode of operation in a magnetic field sensor

• US 8,692,546 B2
• Filed: 08/19/2013
• Issued: 04/08/2014
• Est. Priority Date: 07/22/2009
• Status: Active Grant

• Current Assignee: Allegro Microsystems Incorporated (Sanken Electric Company Limited)
• Original Assignee: Allegro Microsystems Incorporated (Sanken Electric Company Limited)
• Inventors: Cesaretti, Juan Manuel, Taylor, William P., Doogue, Michael C., Monreal, Gerardo A.
• Primary Examiner(s): Vazquez, Arleen M
• Assistant Examiner(s): ALLGOOD, ALESA M
• Application Number:
  US13/969,702
• Publication Number:
  US 20130335066A1
• Time in Patent Office: 232 Days
• Field of Search: 324/202, 324/251, 324/260, 702/117, 702/183
• US Class Current: 324/251
• CPC Class Codes: G01R 33/0035 Calibration of single magnetic sensors, e.g. integrated calibration
• CPC Class Codes: G01R 35/005 Calibrating; Standards or reference devices, e.g. voltage or resistance standards, "golden" references G01R33/0035, G01R35/002 take precedence

Abstract

A magnetic field sensor includes a diagnostic circuit that allows a self-test of most of, or all of, the circuitry of the magnetic field sensor, including a self-test of a magnetic field sensing element used within the magnetic field sensor. The magnetic field sensor can generate a diagnostic magnetic field to which the magnetic field sensor is responsive.

Claims

1. A magnetic field sensor, comprising:

at least two magnetic field sensing elements; and

a switching circuit coupled to the at least two magnetic field sensing elements, wherein the switching circuit is configured to couple the at least two magnetic field sensing elements into a normal mode configuration when the magnetic field sensor is in a normal mode of operation, and wherein the switching circuit is configured to couple the at least two magnetic field sensing elements into a diagnostic mode configuration when the magnetic field sensor is in a diagnostic mode of operation, wherein the at least two magnetic field sensing elements are configured to generate a magnetic field signal comprising;

a measured-magnetic-field-responsive signal portion responsive to an external magnetic field and substantially unresponsive to a diagnostic magnetic field when coupled in the normal mode configuration; and

a diagnostic-magnetic-field-responsive signal portion responsive to the diagnostic magnetic field and substantially unresponsive to the external magnetic field when coupled in the diagnostic mode configuration,

wherein the magnetic field sensor is operable to generate a diagnostic output signal from the magnetic field sensor when in the diagnostic mode of operation, wherein the diagnostic output signal is capable to indicating results of a self-test of the at least two magnetic field sensing elements and a self-test of processing circuits coupled to the at least two magnetic field sensing elements.

2. The magnetic field sensor of claim 1, wherein the switching circuit is configured to couple the at least two magnetic field switching elements in parallel so as to respond in cooperation in the presence of a magnetic field when coupled in the normal mode configuration, and to couple the at least two magnetic field sensing elements such that the responses to the magnetic field oppose one another when coupled in the diagnostic mode configuration.

3. The magnetic field sensor of claim 1, wherein the switching circuit is configured to switch in response to a clock signal, resulting in a frequency shift of at least one of the measured-magnetic-field-responsive signal portion or the diagnostic-magnetic-field-responsive signal portion.

4. The magnetic field sensor of claim 1, further comprising:

a sensor output node; and

a processing circuit coupled in series between the at least two magnetic field sensing elements and the sensor output node;

wherein the magnetic field sensor is configured to generate a sensor output signal responsive to the magnetic field signal at the sensor output node, wherein the sensor output signal is indicative of the measured-magnetic-field-responsive signal portion during a first time period, indicative of the diagnostic-magnetic-field-responsive signal portion during a second different time period, and is not indicative of both at the same time.

5. The magnetic field sensor of claim 1, wherein the magnetic field sensor is configured to communicate with a processor separate from the magnetic field sensor that can test the magnetic field sensor by receiving the diagnostic-magnetic-field-responsive signal portion.

7. The magnetic field sensor of claim 1, further comprising:

a diagnostic circuit comprising at least two diagnostic conductor portions proximate to the at least two magnetic field sensing elements, respectively, wherein the at least two diagnostic conductor portions are configured to carry a current to generate the diagnostic magnetic field, wherein the diagnostic magnetic field comprises at least two diagnostic magnetic field portions having respective magnetic field directions directed in opposite directions.

8. The magnetic field sensor of claim 7, wherein the at least two magnetic field sensing elements are supported by a substrate, and wherein the at least two diagnostic conductor portions comprise a conductor separate from but proximate to the substrate.

9. The magnetic field sensor of claim 7, further comprising:

a processing circuit coupled to receive a signal representative of the measured-magnetic-field-responsive signal portion when the at least two magnetic field sensing elements are coupled in the normal mode configuration and coupled to receive a signal representative of the diagnostic-magnetic-field-responsive signal portion when the at least two magnetic field sensing elements are coupled in the diagnostic mode configuration, wherein the processing circuit is configured to generate, during a first time period, a sensor output signal representative of the measured-magnetic-field-responsive signal portion, and configured to generate, during a second different time period, a sensor output signal representative of the diagnostic-magnetic-field-responsive signal portion.

10. The magnetic field sensor of claim 7, wherein the diagnostic circuit further comprises:

a current generator circuit having an output node at which self-test current pulses are generated, wherein the at least two diagnostic conductor portions are coupled to receive the self-test current pulses resulting in the diagnostic magnetic field having magnetic field pulses.

11. The magnetic field sensor of claim 7, wherein the at least two magnetic field sensing elements comprise at least two Hall effect elements.

12. The magnetic field sensor of claim 7, wherein the at least two magnetic field sensing elements comprise at least two magnetoresistance elements.

13. The magnetic field sensor of claim 7, wherein the at least two magnetic field sensing elements are supported by a substrate, and wherein the at least two diagnostic conductor portions comprise a conductor supported by the substrate and proximate to the at least two magnetic field sensing elements.

14. The magnetic field sensor of claim 13, wherein the at least two diagnostic conductor portions span more than one metal layer supported by the substrate.

15. The magnetic field sensor of claim 7, further comprising a circuit board proximate to the at least two magnetic field sensing elements, wherein the at least two diagnostic conductor portions comprises a conductor supported by the circuit board.

16. The magnetic field sensor of claim 15, wherein the at least two diagnostic conductor portions comprise a coil supported by the circuit board and spanning more than one metal layer supported by the circuit board.

17. The magnetic field sensor of claim 7, further comprising an electromagnetic shield proximate to the at least two diagnostic conductor portions.

18. The magnetic field sensor of claim 17, wherein the electromagnetic field comprises at least one feature configured to reduce an eddy current in the electromagnetic shield when the shield is exposed to an AC magnetic field.

19. The magnetic field sensor of claim 7, wherein the external magnetic field is generated by a current carried by a measured-current conductor.

20. The magnetic field sensor of claim 19, further comprising a lead frame comprising a plurality of leads and a coupling of at least two of the leads proximate to the magnetic field sensor, wherein the measured-current conductor comprises the coupling of the at least two of the leads.

6. The magnetic field sensor of claim , wherein the magnetic field sensor is configured to sense a position of a gear shift lever when the at least two magnetic field sensing elements are coupled in the normal mode configuration.

21. A method of generating a self-test of a magnetic field sensor, comprising:

coupling at least two magnetic field sensing elements into a normal mode configuration when the magnetic field sensor is in a normal mode of operation,

coupling the at least two magnetic field sensing elements into a diagnostic mode configuration when the magnetic field sensor is in a diagnostic mode of operation, wherein the at least two magnetic field sensing elements are configured to generate a magnetic field signal comprising;

a measured-magnetic-field-responsive signal portion responsive to an external magnetic field and substantially unresponsive to a diagnostic magnetic field when coupled in the normal mode configuration; and

a diagnostic-magnetic-field-responsive signal portion responsive to the diagnostic magnetic field and substantially unresponsive to the external magnetic field when coupled in the diagnostic mode configuration, and

generating a diagnostic output signal from the magnetic field sensor when in the diagnostic mode of operation, wherein the diagnostic output signal is capable of indicating results of a self-test of the at least two magnetic field sensing elements and a self-test of processing circuits coupled to the at least two magnetic field sensing elements.

22. The method of claim 21, wherein the coupling the at least two magnetic field sensing elements into the normal mode configuration comprises coupling the at least two magnetic field sensing elements in parallel so as to respond in cooperation in the presence of a magnetic field, and wherein the coupling the at least two magnetic field sensing elements into the diagnostic mode configuration comprises coupling the at least two magnetic field sensing elements such that their responses to the magnetic field oppose one another.

23. The method of claim 21, further comprising:

coupling a processing circuit in series between the at least two magnetic field sensing elements and a sensor output node; and

generating a sensor output signal responsive to the magnetic field signal at the sensor output node, wherein the sensor output signal is indicative of the measured-magnetic-field-responsive signal portion during a first time period, indicative of the diagnostic-magnetic-field-responsive signal portion during a second different time period, and is not indicative of both at the same time.

24. The method of claim 21, further comprising:

communicating with a processor separate from the magnetic field sensor that can test the magnetic field sensor by receiving the diagnostic-magnetic-field-responsive signal portion.

25. The method of claim 21, further comprising:

sensing a position of a gear shift lever with the at least two magnetic field sensing elements when coupled in the normal mode configuration.

26. The method of claim 21, further comprising:

generating a current in a diagnostic circuit comprising at least two diagnostic conductor portions proximate to the at least two magnetic field sensing elements, respectively, wherein the at least two diagnostic conductor portions are configured to carry the current to generate the diagnostic magnetic field, wherein the diagnostic magnetic field comprises at least two diagnostic magnetic field portions having respective magnetic field directions directed in opposite directions.

27. The method of claim 26, further comprising

generating a sensor output signal representative of the measured-magnetic-field-responsive signal portion;

and

generating a sensor output signal representative of the diagnostic-magnetic-field-responsive signal portion.

28. The method of claim 26, wherein the at least two coupled magnetic field sensing elements are supported by a substrate, and wherein the at least two diagnostic conductor portions comprise a conductor supported by the substrate and proximate to the at least two magnetic field sensing elements.

29. The method of claim 28, wherein the at least two diagnostic conductor portions comprise a coil supported by the substrate and spanning more than one metal layer supported by the substrate.

30. The method of claim 26, further comprising electromagnetically shielding the at least two diagnostic conductor portions.

31. The method of claim 30, further comprising providing an electromagnetic shield configured to reduce an eddy current in the electromagnetic shield when the electromagnetic shield is exposed to an AC magnetic field.