Systems and methods for selective cell and/or stack control in a flowing electrolyte battery

• US 8,697,267 B2
• Filed: 04/01/2010
• Issued: 04/15/2014
• Est. Priority Date: 07/09/2003
• Status: Active Grant

• Current Assignee: Largo Clean Energy Corporation (Largo Inc.)
• Original Assignee: Premium Power Corporation
• Inventors: Colello, Gary M., Darcy, Dennis M.
• Primary Examiner(s): APICELLA, KARIE O
• Application Number:
  US12/752,997
• Publication Number:
  US 20100188045A1
• Time in Patent Office: 1,475 Days
• Field of Search: 429/61, 429/81, 429/149, 320/118, 320/119, 320/127, 700/297
• US Class Current: 429/61
• CPC Class Codes: G01R 31/374 with means for correcting the measurement for temperature or ageing
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 8/04679 of fuel cell stacks
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

The invention provides in various embodiments methods and systems relating to controlling energy storage units in flowing electrolyte batteries.

Claims

1. A system for individual stack control for a flowing electrolyte battery, the system comprising:

a flowing electrolyte battery including at least a first battery cell stack and a second battery cell stack interconnected with each other and sharing a common flowing electrolyte;

a first stack controller configured and arranged to individually control a charging condition of the first battery cell stack, at least by regulating a duty cycle of a first control signal to one or more first switches, based at least in part on information regarding an operating condition of the first battery cell stack; and

a second stack controller, separate from the first stack controller, configured and arranged to individually control a charging condition of the second battery cell stack, at least by regulating a duty cycle of second control signal to one or more second switches, based at least in part on information regarding an operating condition of the second battery cell stack;

wherein the first and second stack controllers are capable of simultaneously controlling the respective charging conditions of the first and second battery cell stacks differently from one another within the same flowing electrolyte battery.

2. The system of claim 1, wherein the first stack controller is operable to increase the charging condition of the first battery cell stack while the second stack controller is operable to decrease the charging condition of the second battery cell stack.

3. The system of claim 1, wherein the first stack controller is operable to hold the charging condition of the first battery cell stack substantially constant while the second stack controller changes the charging condition of the second battery cell stack.

4. The system of claim 1, wherein the first battery cell stack is stripped without stripping the second battery cell stack.

5. The system of claim 1, the first battery cell stack comprising a first and a second battery cell, the first stack controller operable to control a charging condition of the first battery cell separately from and simultaneously with a charging condition of the second battery cell.

6. The system of claim 1, wherein the operating condition of the first battery cell stack is selected from the group consisting of current flow in the first battery cell stack, voltage of the first battery cell stack, present charged capacity of the first battery cell stack, temperature of at least a portion of the first battery cell stack, an internal resistance of the first battery cell stack, and electrolyte leak information regarding the first battery cell stack.

7. The system of claim 1, wherein the operating condition of the first battery cell stack includes electrode plating rate in the first battery cell stack.

8. The system of claim 1, wherein the operating condition of the first battery cell stack includes a load demand for a load for which the system is tasked with providing power.

9. The system of claim 1, wherein the operating condition of the first battery cell stack includes a state of a primary power source to a load for which the system is tasked with providing power.

10. The system of claim 1, wherein the operating condition of the first battery cell stack includes a status of electrolyte flow to the first battery cell stack.

11. The system of claim 1, wherein the operating condition of the first battery cell stack includes a chemical composition of an electrolyte available to the first battery cell stack.

12. The system of claim 1, wherein the operating condition of the first battery cell stack includes stack weight for the first battery cell stack.

13. The system of claim 1, wherein the first stack controller includes a bidirectional dc/dc converter for providing charging current to the first battery cell stack and for providing current from the first battery cell stack to a load, the one or more first switches forming a part of the bidirectional dc/dc converter.

16. The system of claim 1, wherein the first and second stack controllers are capable of regulating the duty cycles of the first and second control signals, respectively, by varying the respective duty cycles of a pulse width modulated signal to maintain a desired current.

14. A system for individual stack control for a flowing electrolyte battery, the system comprising:

a flowing electrolyte battery including a plurality of interconnected battery cell stacks sharing a common flowing electrolyte;

a first stack controller for operable interconnection with at least a first one of the plurality of battery cell stacks;

a second stack controller for operable interconnection with at least a second one of the plurality of battery cell stacks;

a first sensor input in communication with the first stack controller for providing information regarding an operating condition of the at least a first one of the plurality of battery cell stacks;

a second sensor input in communication with the second stack controller for providing information regarding an operating condition of the at least second one of the plurality of battery cell stacks;

a first control output in communication with the first stack controller for individually controlling a charging condition of the at least a first one of the plurality of battery cell stacks based at least in part on the information regarding the operating condition of the at least a first one of the plurality of battery cell stacks, at least by regulating a duty cycle of a first control signal to one or more first switches; and

a second control output in communication with the second stack controller for individually controlling a charging condition of the at least a second one of the plurality of battery cell stacks based at least in part on the information regarding the operating condition of the at least a second one of the plurality of battery cell stacks, at least by regulating a duty cycle of a second control signal to one or more second switches;

wherein the first and second stack controllers are capable of simultaneously controlling the respective charging conditions of the first and second battery cell stacks differently from one another within the same flowing electrolyte battery.

15. A method for correcting a fault in a flowing electrolyte battery including at least a first battery cell stack and a second battery cell stack interconnected with each other and sharing a common flowing electrolyte, the method comprising:

detecting a fault in the first battery cell stack; and

regulating a duty cycle of a control signal to one or more switches to reduce charging current to the first battery cell stack to correct the fault in the first battery cell stack, without substantially affecting charging current to the second battery cell stack, and without taking the flowing electrolyte battery offline.